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Daihatsu Fourtrak F70 1984-1993 Factory Service Repair Manual

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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Fourtrak Model Code: F70 Generation Generation Name: First Generation Production Years: 1984-1993 Codes Chassis Codes: F70 ๐Ÿ‘‹ Introduction Market Position Positioning: Rugged, capable off-road utility vehicle, often referred to as a Light Utility Vehicle (LUV) or Sport Utility Truck (SUT) in some markets. Competed with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Suzuki Samurai. Competitive Analysis Key Competitors: Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero, Suzuki Samurai/Vitara, Jeep Cherokee (XJ) Key Features Drivetrain: Body-on-frame construction, selectable 4WD with low range, solid rear axle. Body Styles: Typically offered in short-wheelbase (SWB) 2-door and long-wheelbase (LWB) 4-door configurations, sometimes with soft-top or removable hardtop options. Target Audience: Enthusiasts seeking a reliable and capable off-road vehicle, farmers, tradespeople, and individuals needing a durable utility vehicle. ๐Ÿ“‹ Manual Details Coverage Areas Covered Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Page Count Estimated Page Count: Varies by specific OEM manual; typical factory service manuals for this era range from 500-1500 pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Yes (overhaul, diagnosis, components) Engine Electrical: Yes (ignition, starting, charging, sensors) Fuel System: Yes (carburetor/injection, fuel pump, lines) Cooling System: Yes (radiator, thermostat, water pump) Exhaust System: Yes (manifold, pipes, muffler) Transmission Manual: Yes (overhaul, diagnosis, components) Transmission Automatic: Yes (if applicable, overhaul, diagnosis, components) Transfer Case: Yes (operation, maintenance, overhaul) Drivetrain Axles: Yes (front/rear axles, CV joints, differentials) Suspension Front: Yes (components, alignment, repair) Suspension Rear: Yes (components, alignment, repair) Steering System: Yes (power steering, steering column, linkages) Brake System: Yes (discs, drums, hydraulics, parking brake) Electrical System Lighting: Yes (headlights, taillights, interior lights) Electrical System Instruments: Yes (dashboard, gauges, warning lights) Electrical System Accessories: Yes (wipers, horn, power windows, radio) Climate Control: Yes (HVAC, A/C system components) Body And Chassis: Yes (frame, panels, doors, glass) Body Hardware: Yes (latches, hinges, locks) Interior Trim: Yes (seats, dashboard, carpets) Wiring Diagrams: Yes (comprehensive electrical schematics) Procedures Included Routine Maintenance: Yes (oil changes, fluid checks, filter replacements) Troubleshooting: Yes (diagnostic charts, symptom analysis) Component Repair: Yes (step-by-step repair instructions) Component Overhaul: Yes (rebuilding engines, transmissions, differentials) Disassembly Assembly: Yes (complete vehicle and component breakdown) Adjustment Procedures: Yes (valve adjustments, clutch adjustments, brake adjustments) Specifications Data: Yes (torques, clearances, fluid capacities) Maintenance Schedule: Yes (recommended service intervals) Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting. ๐Ÿ“Š Manual Specifications File Format Format: PDF (Searchable text likely) Print Quality Image Resolution: High resolution, suitable for printing Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) โš™๏ธ Engine Specifications Primary Engine Engine Code Common: 4Y (2.0L SOHC Inline-4 Petrol), 2L-T (2.4L SOHC Turbocharged Diesel), 2LT-II (2.4L SOHC Turbocharged Diesel) Performance Horsepower Range: Approx. 80-95 hp for naturally aspirated petrol, 90-105 hp for diesel variants, 110-125 hp for turbocharged diesel variants. Torque Range: Approx. 115-140 lb-ft for petrol, 130-155 lb-ft for diesel variants. Fuel System Carburetor Models: Common on 2.0L petrol engines (e.g., Aisin carburetors) Injection Models: Some later petrol models and potentially diesel fuel injection pumps. ๐Ÿ”ง Transmission Standard Transmission Type Common: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission (less common) Features Drivetrain Modes: 2WD (Rear-wheel drive), 4WD High, 4WD Low ๐Ÿ“ Dimensions Exterior Wheelbase Swb: Approx. 2330 mm (91.7 inches) Wheelbase Lwb: Approx. 2650 mm (104.3 inches) Ground Clearance: Typically around 200-220 mm (7.9-8.7 inches) depending on tire size and suspension. Weights Curb Weight: Approx. 1600-1800 kg (3500-4000 lbs) depending on configuration. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Data: Limited comprehensive crash test data publicly available for this specific model and era, typical of vehicles from its production period. Focus was more on ruggedness than advanced safety features. Active Features Active Safety: Primarily relies on the inherent stability of its 4WD system and chassis design. ABS was not widely available or standard. Passive Features Passive Safety: Seat belts, potentially reinforced door beams, sturdy body-on-frame construction. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Basic AM/FM radio, cassette player. Optional aftermarket head units are common. Driver Assistance Driver Assistance Features: None beyond standard vehicle operation. No electronic driver aids like traction control or stability control. Connectivity Connectivity Features: None. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Transmission Fluid Change: Every 30,000-60,000 miles (50,000-100,000 km) for manual transmissions, and 20,000-40,000 miles (30,000-60,000 km) for automatics, depending on usage. Coolant Change: Every 24,000-36,000 miles (40,000-60,000 km) or 2-3 years. Fluid Specifications Engine Oil Spec: API SG or higher, SAE 10W-30 or 10W-40 typically recommended (refer to manual for exact specification). Transmission Fluid Manual: GL-4 gear oil, SAE 75W-90 or 80W-90 typically recommended. Transmission Fluid Automatic: Dexron II or...
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Daihatsu Fourtrak F70 1984-1993 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Fourtrak
Model Code:
F70
Generation
Generation Name:
First Generation
Production Years:
1984-1993
Codes
Chassis Codes:
F70
๐Ÿ‘‹ Introduction
Market Position
Positioning:
Rugged, capable off-road utility vehicle, often referred to as a Light Utility Vehicle (LUV) or Sport Utility Truck (SUT) in some markets. Competed with vehicles like the Toyota 4Runner, Nissan Pathfinder, and Suzuki Samurai.
Competitive Analysis
Key Competitors:
Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero, Suzuki Samurai/Vitara, Jeep Cherokee (XJ)
Key Features
Drivetrain:
Body-on-frame construction, selectable 4WD with low range, solid rear axle.
Body Styles:
Typically offered in short-wheelbase (SWB) 2-door and long-wheelbase (LWB) 4-door configurations, sometimes with soft-top or removable hardtop options.
Target Audience:
Enthusiasts seeking a reliable and capable off-road vehicle, farmers, tradespeople, and individuals needing a durable utility vehicle.
๐Ÿ“‹ Manual Details
Coverage Areas
Covered Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993
Page Count
Estimated Page Count:
Varies by specific OEM manual; typical factory service manuals for this era range from 500-1500 pages
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Yes (overhaul, diagnosis, components)
Engine Electrical:
Yes (ignition, starting, charging, sensors)
Fuel System:
Yes (carburetor/injection, fuel pump, lines)
Cooling System:
Yes (radiator, thermostat, water pump)
Exhaust System:
Yes (manifold, pipes, muffler)
Transmission Manual:
Yes (overhaul, diagnosis, components)
Transmission Automatic:
Yes (if applicable, overhaul, diagnosis, components)
Transfer Case:
Yes (operation, maintenance, overhaul)
Drivetrain Axles:
Yes (front/rear axles, CV joints, differentials)
Suspension Front:
Yes (components, alignment, repair)
Suspension Rear:
Yes (components, alignment, repair)
Steering System:
Yes (power steering, steering column, linkages)
Brake System:
Yes (discs, drums, hydraulics, parking brake)
Electrical System Lighting:
Yes (headlights, taillights, interior lights)
Electrical System Instruments:
Yes (dashboard, gauges, warning lights)
Electrical System Accessories:
Yes (wipers, horn, power windows, radio)
Climate Control:
Yes (HVAC, A/C system components)
Body And Chassis:
Yes (frame, panels, doors, glass)
Body Hardware:
Yes (latches, hinges, locks)
Interior Trim:
Yes (seats, dashboard, carpets)
Wiring Diagrams:
Yes (comprehensive electrical schematics)
Procedures Included
Routine Maintenance:
Yes (oil changes, fluid checks, filter replacements)
Troubleshooting:
Yes (diagnostic charts, symptom analysis)
Component Repair:
Yes (step-by-step repair instructions)
Component Overhaul:
Yes (rebuilding engines, transmissions, differentials)
Disassembly Assembly:
Yes (complete vehicle and component breakdown)
Adjustment Procedures:
Yes (valve adjustments, clutch adjustments, brake adjustments)
Specifications Data:
Yes (torques, clearances, fluid capacities)
Maintenance Schedule:
Yes (recommended service intervals)
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting.
๐Ÿ“Š Manual Specifications
File Format
Format:
PDF (Searchable text likely)
Print Quality
Image Resolution:
High resolution, suitable for printing
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Common:
4Y (2.0L SOHC Inline-4 Petrol), 2L-T (2.4L SOHC Turbocharged Diesel), 2LT-II (2.4L SOHC Turbocharged Diesel)
Performance
Horsepower Range:
Approx. 80-95 hp for naturally aspirated petrol, 90-105 hp for diesel variants, 110-125 hp for turbocharged diesel variants.
Torque Range:
Approx. 115-140 lb-ft for petrol, 130-155 lb-ft for diesel variants.
Fuel System
Carburetor Models:
Common on 2.0L petrol engines (e.g., Aisin carburetors)
Injection Models:
Some later petrol models and potentially diesel fuel injection pumps.
๐Ÿ”ง Transmission
Standard
Transmission Type Common:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (less common)
Features
Drivetrain Modes:
2WD (Rear-wheel drive), 4WD High, 4WD Low
๐Ÿ“ Dimensions
Exterior
Wheelbase Swb:
Approx. 2330 mm (91.7 inches)
Wheelbase Lwb:
Approx. 2650 mm (104.3 inches)
Ground Clearance:
Typically around 200-220 mm (7.9-8.7 inches) depending on tire size and suspension.
Weights
Curb Weight:
Approx. 1600-1800 kg (3500-4000 lbs) depending on configuration.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Data:
Limited comprehensive crash test data publicly available for this specific model and era, typical of vehicles from its production period. Focus was more on ruggedness than advanced safety features.
Active Features
Active Safety:
Primarily relies on the inherent stability of its 4WD system and chassis design. ABS was not widely available or standard.
Passive Features
Passive Safety:
Seat belts, potentially reinforced door beams, sturdy body-on-frame construction.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, cassette player. Optional aftermarket head units are common.
Driver Assistance
Driver Assistance Features:
None beyond standard vehicle operation. No electronic driver aids like traction control or stability control.
Connectivity
Connectivity Features:
None.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions.
Transmission Fluid Change:
Every 30,000-60,000 miles (50,000-100,000 km) for manual transmissions, and 20,000-40,000 miles (30,000-60,000 km) for automatics, depending on usage.
Coolant Change:
Every 24,000-36,000 miles (40,000-60,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 typically recommended (refer to manual for exact specification).
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90 typically recommended.
Transmission Fluid Automatic:
Dexron II or equivalent (if equipped).
Differential Fluid:
GL-5 gear oil, SAE 80W-90 typically recommended.
Coolant Type:
Ethylene Glycol based, 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Clutch wear (manual transmission), brake component wear, exhaust system rust, potential for oil leaks from engine and drivetrain seals, transfer case seals.
Diesel Engine Specific:
Glow plug issues, injector pump maintenance, turbocharger wear (if applicable).
Electrical Issues:
Aging wiring harnesses, corrosion on connectors, ignition switch wear.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu has a long history of producing small, robust vehicles, often with a focus on practicality and value. Known for its expertise in compact car manufacturing.
Model Evolution
Fourtrak Lineage:
The Fourtrak (also known as Rocky, Rugger, or Sportrak in various markets) was Daihatsu's entry into the compact SUV segment, known for its off-road prowess and utility.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other regions.
๐Ÿ† Awards & Recognition
Recognitions
Off Road Accolades:
While not typically associated with formal awards, the Fourtrak gained a reputation for its off-road capability among enthusiasts and in markets where it was popular for utility and adventuring.
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