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Daihatsu Hijet 1998-2010 Factory Service Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Hijet Codes Chassis Code Range: S200, S210 (and potential variations within the production span) Generation Generation Years: 1998-2010 ๐Ÿ‘‹ Introduction Market Position Segment: Light commercial vehicle (LCV), Kei truck/van segment. Competitive Analysis Competitors: Suzuki Carry, Mitsubishi Minicab, Subaru Sambar, Honda Acty (depending on market). Key Features Utility: Compact size, excellent maneuverability, high cargo capacity for its class, fuel efficiency, durability, versatility for commercial and personal use. Manual Benefit Cost Savings: Enables users to perform their own maintenance and repairs, significantly reducing labor costs. Knowledge Acquisition: Provides in-depth understanding of vehicle systems, empowering owners to better care for and troubleshoot their Hijet. ๐Ÿ“‹ Manual Details Coverage Areas Vehicle Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Varies by specific edition, but comprehensive factory service manuals for this era typically range from 1000+ pages. Manual Type Type: Factory Service Repair Manual (FSM), also referred to as Workshop Manual or Shop Manual. Language Language: English Format Format: PDF ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system (injection, carburetion - depending on engine variant), ignition system, exhaust system, engine cooling system, lubrication system. Transmission: Manual transmission, automatic transmission (if applicable), clutch system, drivetrain components (axles, driveshafts). Chassis: Suspension systems (front and rear), steering system, brake system (hydraulic, parking brake), wheels and tires. Electrical: Starting and charging system, lighting system, instrumentation, audio system, power windows/locks (if equipped), wiring diagrams, fuses and relays, onboard diagnostics (OBD-II). Body: Exterior body panels, interior trim, doors, windows, seats, safety restraints, body hardware, paint and corrosion. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, inspections. Troubleshooting: Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustment. Technical Specifications: Torque specifications, clearances, tolerances, diagnostic parameters, fluid capacities, wiring schematics. Wiring Diagrams: Detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults. Body Repair: Procedures for body panel removal, installation, alignment, and minor dent repair. Includes procedures for rust prevention and repair. Technical Depth Depth: Comprehensive, covering basic diagnostics to complete component overhauls and rebuilds. Designed for professional technicians and skilled DIY enthusiasts. Diagnostic Charts: Includes diagnostic flowcharts and symptom-based troubleshooting tables to efficiently identify problems. ๐Ÿ“Š Manual Specifications File Format Compatibility: Compatible with all versions of Windows & Mac. Requires Adobe PDF Reader and WinZip. Print Quality Digital Quality: High-resolution, clear text and images, suitable for printing specific sections or the entire manual. Binding Type Binding: Not applicable for PDF format (digital download). Paper Type Paper Type: Not applicable for PDF format (digital download). โš™๏ธ Engine Specifications Primary Engine Engine Code Examples: EF-SE, EF-DE, EF-VN (depending on specific market and year, typically 660cc inline-3 cylinder engines). Performance Horsepower Range: Typically 45-64 PS (approx. 44-63 hp) depending on naturally aspirated or turbocharged variants and specific engine. Torque Range: Varies by engine, but generally in the range of 55-88 Nm (approx. 41-65 lb-ft). Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or carburetor depending on engine and market. Electronically controlled. Engine Layout Layout: Mid-engine, rear-wheel drive (MR) or mid-engine, all-wheel drive (4WD) configurations are common. Cylinder Configuration: Inline 3-cylinder (I3), SOHC or DOHC configurations depending on engine code. Cooling System Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mixture with distilled water. Refer to manual for specific OAT/HOAT recommendations. ๐Ÿ”ง Transmission Standard Type: 5-speed manual transmission. Optional Type: 3-speed or 4-speed automatic transmission (less common but available on certain trims/markets). Features Drivetrain: Rear-wheel drive (RWD) or part-time four-wheel drive (4WD). Fluid Specifications Manual Transmission Fluid: GL-4 gear oil, typically SAE 75W-90 or SAE 80W-90. Consult manual for exact specification. Automatic Transmission Fluid: Dexron III or equivalent. Consult manual for exact specification. ๐Ÿ“ Dimensions Exterior Length: Varies by body style (truck vs. van) and market regulations, typically around 3395 mm for Kei standard. Width: Varies by market regulations, typically around 1475 mm for Kei standard. Height: Varies by body style, typically around 1875 mm for van versions. Weights Curb Weight: Approximately 750-950 kg depending on configuration. Gross Vehicle Weight Rating Gvwr: Typically around 1400-1600 kg. Cargo Cargo Bed Dimensions: Varies by truck bed configuration, designed for maximizing utility within Kei dimensions. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Data: Limited public crash test data available for this specific generation and market segment. Focus is on basic utility. Active Features Braking System: Front disc brakes, rear drum brakes. ABS optional on some later models. Passive Features Airbags: Driver airbag standard on many later models. Passenger airbag may be optional or unavailable depending on market and year. Seatbelts: Three-point seatbelts for front occupants, two-point seatbelts for rear occupants (if equipped). ๐Ÿ’ก Technology Features Infotainment Audio System: Basic AM/FM...
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Daihatsu Hijet 1998-2010 Factory Service Repair ManualDaihatsu Hijet 1998-2010 Factory Service Repair ManualDaihatsu Hijet 1998-2010 Factory Service Repair ManualDaihatsu Hijet 1998-2010 Factory Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Codes
Chassis Code Range:
S200, S210 (and potential variations within the production span)
Generation
Generation Years:
1998-2010
๐Ÿ‘‹ Introduction
Market Position
Segment:
Light commercial vehicle (LCV), Kei truck/van segment.
Competitive Analysis
Competitors:
Suzuki Carry, Mitsubishi Minicab, Subaru Sambar, Honda Acty (depending on market).
Key Features
Utility:
Compact size, excellent maneuverability, high cargo capacity for its class, fuel efficiency, durability, versatility for commercial and personal use.
Manual Benefit
Cost Savings:
Enables users to perform their own maintenance and repairs, significantly reducing labor costs.
Knowledge Acquisition:
Provides in-depth understanding of vehicle systems, empowering owners to better care for and troubleshoot their Hijet.
๐Ÿ“‹ Manual Details
Coverage Areas
Vehicle Years Covered:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Varies by specific edition, but comprehensive factory service manuals for this era typically range from 1000+ pages.
Manual Type
Type:
Factory Service Repair Manual (FSM), also referred to as Workshop Manual or Shop Manual.
Language
Language:
English
Format
Format:
PDF
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system (injection, carburetion - depending on engine variant), ignition system, exhaust system, engine cooling system, lubrication system.
Transmission:
Manual transmission, automatic transmission (if applicable), clutch system, drivetrain components (axles, driveshafts).
Chassis:
Suspension systems (front and rear), steering system, brake system (hydraulic, parking brake), wheels and tires.
Electrical:
Starting and charging system, lighting system, instrumentation, audio system, power windows/locks (if equipped), wiring diagrams, fuses and relays, onboard diagnostics (OBD-II).
Body:
Exterior body panels, interior trim, doors, windows, seats, safety restraints, body hardware, paint and corrosion.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points, inspections.
Troubleshooting:
Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and adjustment.
Technical Specifications:
Torque specifications, clearances, tolerances, diagnostic parameters, fluid capacities, wiring schematics.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, crucial for diagnosing electrical faults.
Body Repair:
Procedures for body panel removal, installation, alignment, and minor dent repair. Includes procedures for rust prevention and repair.
Technical Depth
Depth:
Comprehensive, covering basic diagnostics to complete component overhauls and rebuilds. Designed for professional technicians and skilled DIY enthusiasts.
Diagnostic Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting tables to efficiently identify problems.
๐Ÿ“Š Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows & Mac. Requires Adobe PDF Reader and WinZip.
Print Quality
Digital Quality:
High-resolution, clear text and images, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
Not applicable for PDF format (digital download).
Paper Type
Paper Type:
Not applicable for PDF format (digital download).
โš™๏ธ Engine Specifications
Primary Engine
Engine Code Examples:
EF-SE, EF-DE, EF-VN (depending on specific market and year, typically 660cc inline-3 cylinder engines).
Performance
Horsepower Range:
Typically 45-64 PS (approx. 44-63 hp) depending on naturally aspirated or turbocharged variants and specific engine.
Torque Range:
Varies by engine, but generally in the range of 55-88 Nm (approx. 41-65 lb-ft).
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or carburetor depending on engine and market. Electronically controlled.
Engine Layout
Layout:
Mid-engine, rear-wheel drive (MR) or mid-engine, all-wheel drive (4WD) configurations are common.
Cylinder Configuration:
Inline 3-cylinder (I3), SOHC or DOHC configurations depending on engine code.
Cooling System
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mixture with distilled water. Refer to manual for specific OAT/HOAT recommendations.
๐Ÿ”ง Transmission
Standard
Type:
5-speed manual transmission.
Optional
Type:
3-speed or 4-speed automatic transmission (less common but available on certain trims/markets).
Features
Drivetrain:
Rear-wheel drive (RWD) or part-time four-wheel drive (4WD).
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, typically SAE 75W-90 or SAE 80W-90. Consult manual for exact specification.
Automatic Transmission Fluid:
Dexron III or equivalent. Consult manual for exact specification.
๐Ÿ“ Dimensions
Exterior
Length:
Varies by body style (truck vs. van) and market regulations, typically around 3395 mm for Kei standard.
Width:
Varies by market regulations, typically around 1475 mm for Kei standard.
Height:
Varies by body style, typically around 1875 mm for van versions.
Weights
Curb Weight:
Approximately 750-950 kg depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Typically around 1400-1600 kg.
Cargo
Cargo Bed Dimensions:
Varies by truck bed configuration, designed for maximizing utility within Kei dimensions.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Data:
Limited public crash test data available for this specific generation and market segment. Focus is on basic utility.
Active Features
Braking System:
Front disc brakes, rear drum brakes. ABS optional on some later models.
Passive Features
Airbags:
Driver airbag standard on many later models. Passenger airbag may be optional or unavailable depending on market and year.
Seatbelts:
Three-point seatbelts for front occupants, two-point seatbelts for rear occupants (if equipped).
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with CD player or cassette tape player on earlier models. Some later models may have upgraded audio with digital inputs.
Driver Assistance
ABS:
Antilock Braking System (ABS) was optional or standard on later models, particularly in markets with stricter safety regulations.
Connectivity
OBD Ii:
On-board diagnostics (OBD-II) compliant for emissions and engine management system monitoring on models from the late 1990s onwards.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first. Refer to manual for specific interval.
Air Filter:
Inspect every 7,500 miles (12,000 km), replace as needed or every 15,000-30,000 miles (24,000-48,000 km).
Spark Plugs:
Replace approximately every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (standard vs. platinum/iridium).
Fluid Specifications
Engine Oil:
API SG, SH, SJ or higher. Viscosity grade typically 0W-20, 5W-30, or 10W-30 depending on climate. Consult manual.
Engine Coolant:
Ethylene Glycol based, 50% mixture with distilled water. Consult manual for specific type (e.g., Toyota Super Long Life Coolant equivalent).
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Always use fresh fluid from a sealed container.
Differential Fluid:
GL-5 gear oil, typically SAE 75W-90 or SAE 80W-90. Check manual for specific applications (rear diff, transfer case in 4WD models).
Known Issues
Common Complaints:
Rust and corrosion (especially in certain climates), aging rubber components (hoses, belts, bushings), potential ignition system issues (coils, plugs), carburetor or fuel injector cleaning for older models.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu is Japan's oldest automobile manufacturer, known for producing reliable and economical small cars and commercial vehicles.
Model Evolution
Hijet Lineage:
The Hijet has a long history, dating back to the 1960s, consistently serving as a highly practical and versatile light commercial vehicle.
Production
Manufacturing Location:
Primarily Japan, with potential assembly in other regions depending on market distribution.
๐Ÿ† Awards & Recognition
Recognitions
Market Reputation:
The Daihatsu Hijet is renowned globally for its reliability, affordability, and exceptional practicality in the light commercial vehicle segment.
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