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DAIHATSU SIRION BOON 2004-2010 Workshop Repair Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Sirion / Boon Model Code: M3 Sirion Generation: Second Generation Production Years Covered Years: 2004-2010 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Subcompact hatchback/mini MPV Competitive Analysis Key Competitors: Toyota Yaris/Vitz, Honda Fit/Jazz, Suzuki Swift, Ford Fiesta, Nissan Note, Peugeot 207 Key Features Vehicle Attributes: Compact dimensions, fuel efficiency, practicality, affordability, surprisingly spacious interior for its class Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, owners seeking to understand or perform maintenance and repairs Professional Equivalence: Identical to manuals used by factory-trained technicians ๐Ÿ“‹ Manual Details Coverage Areas Primary Regions: Global (markets where Sirion/Boon M3 was sold, including Japan, Europe, Australia) Manual Type Type: Workshop Repair Service Manual Language Language: English (implied by technical detail and common manual formats) Format Format: PDF (DOWNLOAD) Page Count Estimated Page Count: Likely 1000+ pages (typical for a comprehensive workshop manual) Content Features Illustration Style: Exploded views and step-by-step illustrations enhance clarity for complex procedures. ๐Ÿ“– Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication, Cooling, Fuel, Engine Control (ECU), Emission Control, Ignition, Starting & Charging, Engine Mounting Drivetrain Systems: Clutch, Manual Transmission/Transaxle, Automatic Transmission/Transaxle, Transmission Control, Drive Shaft/Axle Suspension Steering Brakes: Front Suspension, Rear Suspension, Wheel & Tire, Brake System, Parking Brake, Brake Control Body Chassis: Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram Electrical Electronics: Wiring Diagram, Engine Control System (ECU diagnostics) Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections Repair Overhaul: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake Service, Body Panel Repair Diagnostics Troubleshooting: Fault finding, DTC interpretation (implied by engine control system coverage), component testing Body Work: Procedures for body panel replacement and rust prevention are detailed, including dimensional data for alignment. Technical Depth Depth: Comprehensive (covers repair, maintenance, and servicing, including detailed exploded views and step-by-step procedures) Electrical Diagrams: Comprehensive wiring diagrams included, essential for diagnosing electrical faults. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Printability: Fully printable (selected pages or whole manual) Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Quality: Not Applicable (Digital Download) Content Features Visuals: Detailed exploded views, pictures and diagrams Searchability: Likely searchable text within PDF (standard for professional manuals) โš™๏ธ Engine Specifications Primary Engine 1Kr-Fe Engine Code: 1KR-FE Displacement: 1.0 Liters (996 cc) Configuration: Inline 3-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 12 valves (4 valves per cylinder) Bore X Stroke: 71.0 mm x 84.0 mm Compression Ratio: 10.5:1 Fuel System: Electronic Fuel Injection (EFI) Approximate Power: 65-71 PS (48-52 kW) @ ~6000 rpm Approximate Torque: 95-100 Nm (70-74 lb-ft) @ ~3600 rpm Emission Standard: Euro 4 (variable by market) Engine Type: Naturally Aspirated, Inline 3-cylinder, Petrol Secondary Engine K3-Ve Engine Code: K3-VE Displacement: 1.3 Liters (1298 cc) Configuration: Inline 4-cylinder Valvetrain: DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder) Bore X Stroke: 72.0 mm x 79.7 mm Compression Ratio: 10.0:1 Fuel System: Electronic Fuel Injection (EFI) Approximate Power: 85-90 PS (62-66 kW) @ ~6000 rpm Approximate Torque: 120-125 Nm (89-92 lb-ft) @ ~4400 rpm Emission Standard: Euro 4 (variable by market) Engine Type: Naturally Aspirated, Inline 4-cylinder, Petrol ๐Ÿ”ง Transmission Automatic Type: 4-Speed Automatic Transaxle (4A/T) Features: Electronically controlled, likely with 'Power' and 'Snow' modes Manual Type: 5-Speed Manual Transaxle (5M/T) Clutch Type: Hydraulically actuated, dry single plate clutch General Drive Layout: Front-Wheel Drive (FWD) ๐Ÿ“ Dimensions Exterior Length: ~3,620 mm (142.5 in) Width: ~1,665 mm (65.6 in) Height: ~1,550 mm (61.0 in) Wheelbase Wheelbase: ~2,430 mm (95.7 in) Weights Curb Weight: ~870 - 1050 kg (1918 - 2315 lbs) depending on engine and transmission Gross Vehicle Weight Rating: Typically around 1400-1500 kg, check specific vehicle for exact GVWR. Cargo Boot Capacity: ~237 - 295 liters (8.4 - 10.4 cu ft), expandable with rear seats folded Wheels Tires Standard Tire Size: Commonly 155/80R13 or 175/65R14, depending on trim and market. Check manual for precise fitment. Wheel Bolt Pattern: 4x100mm Wheel Offset: Typically ET35-ET45, check manual for specifics. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Variable by market and testing body. Early models may not have achieved high scores by modern standards. Likely received 3-4 stars in Euro NCAP for early models. Active Features Braking Systems: Front ventilated discs, rear drums typically. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) available on higher trims or as optional. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags and curtain airbags may be optional or standard on higher trims. Body Structure: High-tensile strength steel in body construction for improved crashworthiness ๐Ÿ’ก Technology Features Infotainment Features: Base models typically featured a basic radio/CD player. Higher trims may have offered MP3 compatibility, and optional satellite navigation in some markets. Driver Assistance Systems: Limited driver assistance features. ABS and EBD were the primary active safety aids available. Connectivity Ports: Auxiliary input for audio...
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DAIHATSU SIRION BOON 2004-2010 Workshop Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion / Boon
Model Code:
M3 Sirion
Generation:
Second Generation
Production Years
Covered Years:
2004-2010
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Subcompact hatchback/mini MPV
Competitive Analysis
Key Competitors:
Toyota Yaris/Vitz, Honda Fit/Jazz, Suzuki Swift, Ford Fiesta, Nissan Note, Peugeot 207
Key Features
Vehicle Attributes:
Compact dimensions, fuel efficiency, practicality, affordability, surprisingly spacious interior for its class
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, owners seeking to understand or perform maintenance and repairs
Professional Equivalence:
Identical to manuals used by factory-trained technicians
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Regions:
Global (markets where Sirion/Boon M3 was sold, including Japan, Europe, Australia)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (implied by technical detail and common manual formats)
Format
Format:
PDF (DOWNLOAD)
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for a comprehensive workshop manual)
Content Features
Illustration Style:
Exploded views and step-by-step illustrations enhance clarity for complex procedures.
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Lubrication, Cooling, Fuel, Engine Control (ECU), Emission Control, Ignition, Starting & Charging, Engine Mounting
Drivetrain Systems:
Clutch, Manual Transmission/Transaxle, Automatic Transmission/Transaxle, Transmission Control, Drive Shaft/Axle
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Wheel & Tire, Brake System, Parking Brake, Brake Control
Body Chassis:
Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram
Electrical Electronics:
Wiring Diagram, Engine Control System (ECU diagnostics)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Inspections
Repair Overhaul:
Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake Service, Body Panel Repair
Diagnostics Troubleshooting:
Fault finding, DTC interpretation (implied by engine control system coverage), component testing
Body Work:
Procedures for body panel replacement and rust prevention are detailed, including dimensional data for alignment.
Technical Depth
Depth:
Comprehensive (covers repair, maintenance, and servicing, including detailed exploded views and step-by-step procedures)
Electrical Diagrams:
Comprehensive wiring diagrams included, essential for diagnosing electrical faults.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully printable (selected pages or whole manual)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
Content Features
Visuals:
Detailed exploded views, pictures and diagrams
Searchability:
Likely searchable text within PDF (standard for professional manuals)
โš™๏ธ Engine Specifications
Primary Engine 1Kr-Fe
Engine Code:
1KR-FE
Displacement:
1.0 Liters (996 cc)
Configuration:
Inline 3-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 12 valves (4 valves per cylinder)
Bore X Stroke:
71.0 mm x 84.0 mm
Compression Ratio:
10.5:1
Fuel System:
Electronic Fuel Injection (EFI)
Approximate Power:
65-71 PS (48-52 kW) @ ~6000 rpm
Approximate Torque:
95-100 Nm (70-74 lb-ft) @ ~3600 rpm
Emission Standard:
Euro 4 (variable by market)
Engine Type:
Naturally Aspirated, Inline 3-cylinder, Petrol
Secondary Engine K3-Ve
Engine Code:
K3-VE
Displacement:
1.3 Liters (1298 cc)
Configuration:
Inline 4-cylinder
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder)
Bore X Stroke:
72.0 mm x 79.7 mm
Compression Ratio:
10.0:1
Fuel System:
Electronic Fuel Injection (EFI)
Approximate Power:
85-90 PS (62-66 kW) @ ~6000 rpm
Approximate Torque:
120-125 Nm (89-92 lb-ft) @ ~4400 rpm
Emission Standard:
Euro 4 (variable by market)
Engine Type:
Naturally Aspirated, Inline 4-cylinder, Petrol
๐Ÿ”ง Transmission
Automatic
Type:
4-Speed Automatic Transaxle (4A/T)
Features:
Electronically controlled, likely with 'Power' and 'Snow' modes
Manual
Type:
5-Speed Manual Transaxle (5M/T)
Clutch Type:
Hydraulically actuated, dry single plate clutch
General
Drive Layout:
Front-Wheel Drive (FWD)
๐Ÿ“ Dimensions
Exterior
Length:
~3,620 mm (142.5 in)
Width:
~1,665 mm (65.6 in)
Height:
~1,550 mm (61.0 in)
Wheelbase
Wheelbase:
~2,430 mm (95.7 in)
Weights
Curb Weight:
~870 - 1050 kg (1918 - 2315 lbs) depending on engine and transmission
Gross Vehicle Weight Rating:
Typically around 1400-1500 kg, check specific vehicle for exact GVWR.
Cargo
Boot Capacity:
~237 - 295 liters (8.4 - 10.4 cu ft), expandable with rear seats folded
Wheels Tires
Standard Tire Size:
Commonly 155/80R13 or 175/65R14, depending on trim and market. Check manual for precise fitment.
Wheel Bolt Pattern:
4x100mm
Wheel Offset:
Typically ET35-ET45, check manual for specifics.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Variable by market and testing body. Early models may not have achieved high scores by modern standards. Likely received 3-4 stars in Euro NCAP for early models.
Active Features
Braking Systems:
Front ventilated discs, rear drums typically. ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) available on higher trims or as optional.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags may be optional or standard on higher trims.
Body Structure:
High-tensile strength steel in body construction for improved crashworthiness
๐Ÿ’ก Technology Features
Infotainment
Features:
Base models typically featured a basic radio/CD player. Higher trims may have offered MP3 compatibility, and optional satellite navigation in some markets.
Driver Assistance
Systems:
Limited driver assistance features. ABS and EBD were the primary active safety aids available.
Connectivity
Ports:
Auxiliary input for audio devices might be present on later models or higher trims.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first (check specific manual for exact intervals).
Air Filter Replacement:
Every 30,000 km (18,000 miles) or as needed based on driving conditions.
Spark Plug Replacement:
Iridium type spark plugs typically last 100,000 km (60,000 miles) or more. Check manual for specific type and interval.
Brake Fluid Flush:
Every 24 months or 40,000 km (24,000 miles).
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 Synthetic API SN/ILSAC GF-5 (check manual for precise specification and viscosity based on climate).
Coolant Type:
Daihatsu Long Life Coolant (Blue) or equivalent G11/G12/G13 antifreeze mixed 50/50 with distilled water.
Automatic Transmission Fluid:
Daihatsu ATF D3-SP or equivalent Dexron III/Mercon ATF.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 gear oil.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Premature wear on suspension bushings, potential oil leaks from engine seals (common in small engines), ignition coil failure, catalytic converter issues in older models.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often as a subsidiary of Toyota.
Model Evolution
Sirion Boon Gen2:
The M3 generation Sirion/Boon represented a significant redesign from the first generation, offering a more modern design and improved interior packaging. It was also sold as the Subaru Justy in some markets.
Production
Manufacturing Location:
Primarily Japan
๐Ÿ† Awards & Recognition
Recognitions
Fuel Efficiency Awards:
The 1.0L 1KR-FE engine was recognized for its excellent fuel economy, often winning awards in its class.
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