Daihatsu Sirion 2004-2010 Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: Sirion Generation Code: M300 Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Internal Designation: M300 Series ๐ Introduction Market Position Segment: Compact Hatchback / City Car Key Selling Points: Fuel efficiency, maneuverability, affordability, practicality. Competitive Analysis Direct Competitors: Toyota Yaris, Honda Fit/Jazz, Suzuki Swift, Hyundai i10, Kia Picanto. Key Features Vehicle Focus: Designed for urban environments, offering a balance of compact size and interior space. Manual Utility: Provides essential information for maintaining and repairing the vehicle, saving costs. ๐ Manual Details Coverage Areas Primary Coverage: Complete Service and Repair for Daihatsu Sirion (2004-2010) Page Count Estimated Pages: Extensive (Specific count not provided, but described as 'complete' and 'detailed') Manual Type Type: Workshop Service Repair Manual / Factory Service Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of engine assembly, disassembly, components, and diagnostics. Engine Electrical: Comprehensive diagrams and troubleshooting for the engine's electrical systems. Emission Control: Information on emission systems, components, and related diagnostics. Fuel System: In-depth coverage of fuel delivery, injection, and components. Suspension: Details on front and rear suspension systems, components, and alignment. Clutch System: Repair and maintenance procedures for the clutch system. Manual Transaxle: Complete service and repair information for manual transmissions. Automatic Transaxle: Comprehensive coverage of automatic transmission repair and maintenance. Driveshaft Axle: Information on driveshafts, CV joints, and axle components. Steering System: Details on steering gear, power steering, and related components. Brake System: In-depth coverage of hydraulic, disc, and drum brake systems. Body Interior Exterior: Procedures for body panel repair, interior trim, and exterior components. Body Electrical: Wiring diagrams and troubleshooting for body electrical systems (lights, accessories, etc.). Restraint System: Information on airbags, seatbelts, and related safety systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections. Troubleshooting: Diagnostic procedures for identifying and resolving common and complex issues. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: Procedures for diagnosing engine performance, electrical faults, and mechanical issues. Wiring Schematics: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Target Audience: Suitable for both DIY enthusiasts and experienced professional mechanics. ๐ Manual Specifications File Format Format: PDF Software Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Print Quality Printability: Fully Printable Zoom Functionality: YES (Zoom IN/OUT) Binding Type Binding: Digital (PDF - Print as needed) Paper Type Paper: N/A (Digital format) Delivery Delivery Method: Instant Download Compatibility Operating Systems: Compatible with all Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Family: K3-VE (likely based on common Daihatsu engines of the era) Displacement: Typically 1.3 Liters (1298 cc) Configuration: Inline 4-Cylinder Valvetrain: DOHC 16-Valve Performance Horsepower Range: Approximately 85-95 PS (63-70 kW) depending on market and specific tune. Torque Range: Around 120-130 Nm (89-96 lb-ft) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline ๐ง Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 4-speed Automatic Transaxle Features Drive Layout: Front-Wheel Drive (FWD) ๐ Dimensions Exterior Length: Approx. 3600-3670 mm (Varies slightly by market/trim) Width: Approx. 1660-1665 mm Height: Approx. 1540-1550 mm Wheelbase: Approx. 2370-2430 mm (Varies slightly by market/trim) Weights Curb Weight Range: Approx. 900-1000 kg ๐ก๏ธ Safety Features Ratings Crash Test Results: Varies by market and testing agency. Refer to specific regional safety reports. Active Features ABS: Available (Optional on some trims/markets) E Brake Force Distribution: Electronic Brake-force Distribution (EBD) may be available with ABS. Passive Features Airbags: Driver and Front Passenger Airbags standard; side airbags optional on some models. Seatbelts: 3-point seatbelts with pretensioners. ๐ก Technology Features Infotainment Audio System: Standard AM/FM/CD player, with higher trims offering upgraded sound systems and auxiliary input. Navigation: Rarely standard; optional navigation systems were available on higher trim levels in certain markets. Driver Assistance Cruise Control: Available on select higher trim levels. Connectivity Bluetooth: Not widely available on base models; potentially present on late-model higher trims or as an aftermarket addition. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, consult manual for specifics. Air Filter Replacement: Recommended every 15,000-30,000 miles (24,000-48,000 km). Spark Plug Replacement: Varies by plug type (standard vs. iridium), typically 30,000-100,000 miles. Fluid Specifications Engine Oil Type: API SL or higher, SAE 0W-20, 5W-20, or 5W-30 (specific viscosity depends on climate, consult manual for region-specific recommendations). Engine Oil Capacity: Approximately 3.7 Liters (3.9 US Quarts) with filter change. Coolant Type: Toyota Super Long Life Coolant (Pink) or equivalent ethylene glycol-based coolant. Transmission Fluid Type Manual: API GL-4, SAE 75W-90 Gear Oil (check manual for exact specification). Transmission Fluid Type Automatic: Dexron III or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact type. Known Issues Common Problems: Wear items like brake pads, discs, and suspension components...
Diagnostic procedures for identifying and resolving common and complex issues.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Diagnostics:
Procedures for diagnosing engine performance, electrical faults, and mechanical issues.
Wiring Schematics:
Detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.
Target Audience:
Suitable for both DIY enthusiasts and experienced professional mechanics.
๐ Manual Specifications
File Format
Format:
PDF
Software Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Print Quality
Printability:
Fully Printable
Zoom Functionality:
YES (Zoom IN/OUT)
Binding Type
Binding:
Digital (PDF - Print as needed)
Paper Type
Paper:
N/A (Digital format)
Delivery
Delivery Method:
Instant Download
Compatibility
Operating Systems:
Compatible with all Versions of Windows & Mac
โ๏ธ Engine Specifications
Primary Engine
Engine Family:
K3-VE (likely based on common Daihatsu engines of the era)
Displacement:
Typically 1.3 Liters (1298 cc)
Configuration:
Inline 4-Cylinder
Valvetrain:
DOHC 16-Valve
Performance
Horsepower Range:
Approximately 85-95 PS (63-70 kW) depending on market and specific tune.
Torque Range:
Around 120-130 Nm (89-96 lb-ft)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
๐ง Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Transmission Type:
4-speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD)
๐ Dimensions
Exterior
Length:
Approx. 3600-3670 mm (Varies slightly by market/trim)
Width:
Approx. 1660-1665 mm
Height:
Approx. 1540-1550 mm
Wheelbase:
Approx. 2370-2430 mm (Varies slightly by market/trim)
Weights
Curb Weight Range:
Approx. 900-1000 kg
๐ก๏ธ Safety Features
Ratings
Crash Test Results:
Varies by market and testing agency. Refer to specific regional safety reports.
Active Features
ABS:
Available (Optional on some trims/markets)
E Brake Force Distribution:
Electronic Brake-force Distribution (EBD) may be available with ABS.
Passive Features
Airbags:
Driver and Front Passenger Airbags standard; side airbags optional on some models.
Seatbelts:
3-point seatbelts with pretensioners.
๐ก Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, with higher trims offering upgraded sound systems and auxiliary input.
Navigation:
Rarely standard; optional navigation systems were available on higher trim levels in certain markets.
Driver Assistance
Cruise Control:
Available on select higher trim levels.
Connectivity
Bluetooth:
Not widely available on base models; potentially present on late-model higher trims or as an aftermarket addition.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 miles (8,000-16,000 km) or 6-12 months, consult manual for specifics.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km).
Spark Plug Replacement:
Varies by plug type (standard vs. iridium), typically 30,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
API SL or higher, SAE 0W-20, 5W-20, or 5W-30 (specific viscosity depends on climate, consult manual for region-specific recommendations).
Engine Oil Capacity:
Approximately 3.7 Liters (3.9 US Quarts) with filter change.
Coolant Type:
Toyota Super Long Life Coolant (Pink) or equivalent ethylene glycol-based coolant.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 Gear Oil (check manual for exact specification).
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid) - consult manual for exact type.
Known Issues
Common Problems:
Wear items like brake pads, discs, and suspension components as expected for age and mileage.
๐ Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing reliable, compact, and fuel-efficient vehicles.
Model Evolution
Sirion Generations:
The 2004-2010 model represents the second generation (M300) of the Sirion, a global model often rebadged.
Production
Manufacturing Location:
Primarily Japan, with potential production in other Daihatsu/Toyota facilities globally.
๐ Awards & Recognition
Recognitions
Awards:
Specific awards for the Sirion of this generation are not widely publicized, but it generally received positive reviews for its practicality and value in the subcompact segment.