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Daihatsu Terios 2 J200 2012 Workshop Service Repair Manual

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$134.00
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$134.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Model Generation: 2nd Generation (J200 Series) Model Code: J200 Year: 2012 ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Compact Crossover SUV / Mini SUV. Target Audience: DIY mechanics, independent repair shops, and enthusiasts seeking detailed repair information. Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini (in some markets), Nissan Juke, and other small, affordable SUVs. Key Features Vehicle Type: Body-on-frame construction (common for this generation), offering robustness and off-road capability. Powertrain Layout: Available in Front-Wheel Drive (FWD) and Selectable/Full-Time All-Wheel Drive (AWD). ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Tra Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download Page Count Estimated Pages: Likely over 1500 pages (typical for comprehensive workshop manuals covering all systems). ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, inspection, repair, and reassembly procedures for all engine variants. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, sensors, actuators, and ECU diagnostics. Transmission Manual: Clutch, gearbox internal components, shift mechanism, lubrication, and troubleshooting. Transmission Automatic: Torque converter, planetary gear sets, valve body, hydraulic control system, electronic controls, lubrication, and troubleshooting. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, and transfer case. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, and troubleshooting. Steering: Power steering system (hydraulic/electric), steering column, tie rods, steering rack, and wheel alignment. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, hydraulic components, and bleeding procedures. Body Exterior: Body panels, doors, hoods, bumpers, tailgate, glass, seals, and exterior trim replacement. Body Interior: Dashboard, seats, upholstery, door panels, trim pieces, HVAC controls, and interior lighting. Electrical System: Wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn, wipers, power windows, central locking, and keyless entry. HVAC: Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, and ventilation. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, and evaporative emission control (EVAP) system. Cooling System: Radiator, thermostat, water pump, coolant hoses, coolant types, and fan operation. Exhaust System: Exhaust manifolds, catalytic converter, muffler, exhaust pipes, and oxygen sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and spark plug replacement. Diagnostic Procedures: Troubleshooting guides for common symptoms, fault code interpretation, and component testing. Repair Procedures: Step-by-step instructions for component replacement and repair across all major vehicle systems. Rebuilding Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds. Calibration Procedures: Procedures for recalibrating electronic modules after component replacement (e.g., throttle body, sensors). Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair tasks. Torque Specifications: Precise torque values for all fasteners and critical components. Electrical Troubleshooting: Guided troubleshooting flowcharts and wiring diagrams for electrical faults. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics. Diagnostic Tools: Information relevant for use with OEM scan tools and common aftermarket diagnostic equipment. ๐Ÿ“Š Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality: High resolution, suitable for printing individual pages or sections. Binding Type Binding: N/A (Digital download - PDF) Paper Type Paper Quality: N/A (Digital download - PDF) โš™๏ธ Engine Specifications Primary Engine Engine Family: Daihatsu K3-VE (Inline-4 Petrol) Engine Displacement: 1.5 Liters (1495 cc) Engine Configuration: DOHC, 16 valves, VVT-i (Variable Valve Timing with intelligence) Performance Horsepower Approx: Approximately 108-109 PS (80-81 kW) at 6000-6400 rpm. Torque Approx: Approximately 140-141 Nm (103-104 lb-ft) at 4000-4400 rpm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) Other Emission Controls: Catalytic converter, Oxygen sensors, EVAP system. ๐Ÿ”ง Transmission Standard Transmission Type Std: 5-speed Manual Transmission (MT) Optional Transmission Type Opt: 4-speed Automatic Transmission (AT) Features AWD System: Electronically controlled AWD system with driver-selectable modes (e.g., 2WD, 4WD-i, 4WD-Lock). Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (refer to manual for exact spec). Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact spec). ๐Ÿ“ Dimensions Exterior Length: Approx. 4005 mm (157.7 inches) Width: Approx. 1695 mm (66.7 inches) Height: Approx. 1705 mm (67.1 inches) Wheelbase: Approx. 2685 mm (105.7 inches) Weights Curb Weight Approx: Approx. 1100-1200 kg (2425-2645 lbs) depending on configuration. ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Ratings: Varies by region and specific test. Often received 4-star ratings in Euro NCAP for similar models in its class. Active Features ABS: Standard Anti-lock Braking System. Ebd: Standard Electronic Brakeforce Distribution. Traction Control: May be available on higher trims or AWD models. Passive Features Airbags: Front airbags (driver and passenger) standard. Side and curtain airbags may be optional. Seatbelts: 3-point seatbelts with pretensioners and load limiters. ๐Ÿ’ก Technology Features Infotainment Audio System: Standard AM/FM radio with CD player, potentially with...
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Daihatsu Terios 2 J200 2012 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Generation:
2nd Generation (J200 Series)
Model Code:
J200
Year:
2012
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Compact Crossover SUV / Mini SUV.
Target Audience:
DIY mechanics, independent repair shops, and enthusiasts seeking detailed repair information.
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini (in some markets), Nissan Juke, and other small, affordable SUVs.
Key Features
Vehicle Type:
Body-on-frame construction (common for this generation), offering robustness and off-road capability.
Powertrain Layout:
Available in Front-Wheel Drive (FWD) and Selectable/Full-Time All-Wheel Drive (AWD).
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All Models/Engines/Trim/Tra
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Pages:
Likely over 1500 pages (typical for comprehensive workshop manuals covering all systems).
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, disassembly, inspection, repair, and reassembly procedures for all engine variants.
Engine Electrical:
Ignition system, fuel injection system (EFI), starting system, charging system, sensors, actuators, and ECU diagnostics.
Transmission Manual:
Clutch, gearbox internal components, shift mechanism, lubrication, and troubleshooting.
Transmission Automatic:
Torque converter, planetary gear sets, valve body, hydraulic control system, electronic controls, lubrication, and troubleshooting.
Drivetrain:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, drive shafts, CV joints, and transfer case.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications, and troubleshooting.
Steering:
Power steering system (hydraulic/electric), steering column, tie rods, steering rack, and wheel alignment.
Brakes:
Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake, hydraulic components, and bleeding procedures.
Body Exterior:
Body panels, doors, hoods, bumpers, tailgate, glass, seals, and exterior trim replacement.
Body Interior:
Dashboard, seats, upholstery, door panels, trim pieces, HVAC controls, and interior lighting.
Electrical System:
Wiring diagrams, fuses, relays, lighting systems (headlights, taillights, interior), horn, wipers, power windows, central locking, and keyless entry.
HVAC:
Air conditioning system (compressor, refrigerant, evaporator, condenser), heating system, and ventilation.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, and evaporative emission control (EVAP) system.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, coolant types, and fan operation.
Exhaust System:
Exhaust manifolds, catalytic converter, muffler, exhaust pipes, and oxygen sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and spark plug replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, fault code interpretation, and component testing.
Repair Procedures:
Step-by-step instructions for component replacement and repair across all major vehicle systems.
Rebuilding Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Calibration Procedures:
Procedures for recalibrating electronic modules after component replacement (e.g., throttle body, sensors).
Special Tool Usage:
Identification and usage instructions for specialized tools required for specific repair tasks.
Torque Specifications:
Precise torque values for all fasteners and critical components.
Electrical Troubleshooting:
Guided troubleshooting flowcharts and wiring diagrams for electrical faults.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics.
Diagnostic Tools:
Information relevant for use with OEM scan tools and common aftermarket diagnostic equipment.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
High resolution, suitable for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital download - PDF)
Paper Type
Paper Quality:
N/A (Digital download - PDF)
โš™๏ธ Engine Specifications
Primary Engine
Engine Family:
Daihatsu K3-VE (Inline-4 Petrol)
Engine Displacement:
1.5 Liters (1495 cc)
Engine Configuration:
DOHC, 16 valves, VVT-i (Variable Valve Timing with intelligence)
Performance
Horsepower Approx:
Approximately 108-109 PS (80-81 kW) at 6000-6400 rpm.
Torque Approx:
Approximately 140-141 Nm (103-104 lb-ft) at 4000-4400 rpm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Gasoline)
Other
Emission Controls:
Catalytic converter, Oxygen sensors, EVAP system.
๐Ÿ”ง Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission (MT)
Optional
Transmission Type Opt:
4-speed Automatic Transmission (AT)
Features
AWD System:
Electronically controlled AWD system with driver-selectable modes (e.g., 2WD, 4WD-i, 4WD-Lock).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (refer to manual for exact spec).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact spec).
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4005 mm (157.7 inches)
Width:
Approx. 1695 mm (66.7 inches)
Height:
Approx. 1705 mm (67.1 inches)
Wheelbase:
Approx. 2685 mm (105.7 inches)
Weights
Curb Weight Approx:
Approx. 1100-1200 kg (2425-2645 lbs) depending on configuration.
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Varies by region and specific test. Often received 4-star ratings in Euro NCAP for similar models in its class.
Active Features
ABS:
Standard Anti-lock Braking System.
Ebd:
Standard Electronic Brakeforce Distribution.
Traction Control:
May be available on higher trims or AWD models.
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side and curtain airbags may be optional.
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Standard AM/FM radio with CD player, potentially with MP3 playback. Auxiliary input or USB might be available on higher trims.
Display Type:
Basic LCD or dot-matrix display for audio and clock information. No touchscreen or advanced navigation on base models.
Driver Assistance
Parking Sensors:
Optional rear parking sensors might be fitted on some higher-spec models.
Connectivity
Bluetooth:
Likely optional or absent on base models, present on higher trims for hands-free calling and audio streaming.
Other
Keyless Entry:
Available on higher trim levels.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first, depending on driving conditions and oil type.
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles) for standard plugs, longer for iridium/platinum.
Transmission Fluid Change:
Manual: Every 60,000-100,000 km (36,000-60,000 miles). Automatic: Every 40,000-80,000 km (24,000-48,000 miles) or 2-4 years.
Fluid Specifications
Engine Oil Specification:
API SN/SM/SL, ILSAC GF-5/GF-4, SAE 5W-30 or 5W-40 (refer to manual for exact viscosity and API rating).
Coolant Type:
Ethylene glycol-based antifreeze, typically a pink/red long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent, typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Known Issues
Common Wear Items:
Suspension bushings, brake pads/rotors, exhaust system components, catalytic converter, and occasional minor oil leaks from seals.
Electrical Quirks:
Can sometimes experience minor electrical gremlins related to window motors, central locking actuators, or dash illumination, often due to age and wiring harness wear.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and durable vehicles, particularly kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios began as a compact SUV in 1997. The J200 series (2nd generation) introduced a longer wheelbase and a more modern design compared to its predecessor.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with production also occurring in other Daihatsu/Toyota plants globally and through licensed manufacturing agreements.
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