Daihatsu Terios 2 J211 2008 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation (J200 Series) Chassis Code: J211 Model Year: 2008 Codes Engine Codes: 3SZ-VE Transmission Codes: M5S (Manual), 4AT (Automatic) 👋 Introduction Market Position Segment: Compact SUV / Crossover Positioning: Affordable, practical, compact SUV known for its maneuverability and efficiency, often positioned as an entry-level SUV. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Nissan Qashqai/Rogue Sport, Suzuki Vitara, Mitsubishi ASX/Outlander Sport (depending on market) Key Features Versatility: Compact exterior dimensions with surprisingly spacious interior and flexible seating arrangements. Drivetrain Options: Available in both 2WD and optional 4WD (often with a locking center differential for improved off-road capability). Fuel Efficiency: Generally good fuel economy for its class, especially with the 1.5L and 1.3L engine options (though the 2.0L is common for the J211). 📋 Manual Details Coverage Areas Market Coverage: Global (specifically for J211 chassis variant applicable to markets where it was sold) Vehicle Variants: All trim levels and drivetrain configurations for the 2008 Daihatsu Terios J211 Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but typical for a factory service manual) Manual Type Type: Factory Service Repair Manual Language Language: English (based on common factory manual translations for this model) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, diagnosis Transmission: Manual transmission (clutch, gearbox, driveline) and Automatic transmission (hydraulic control, torque converter, gearbox) Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, differentials, driveshafts, CV joints Suspension: Front suspension (struts, control arms, stabilizer bar), Rear suspension (multi-link or solid axle depending on specific configuration), shock absorbers, springs Steering: Power steering system (hydraulic or electric depending on market), steering column, steering rack/gearbox Brakes: Front and rear brake systems (disc and/or drum), ABS, EBD, brake hydraulics, parking brake Electrical: 12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays Body: Body construction, exterior panels, doors, hood, tailgate, bumpers, interior trim, glass, seals HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, evaporator, condenser, heater core Safety Systems: Airbags, seatbelts, pre-tensioners, and associated control modules Procedures Included Maintenance: Scheduled maintenance checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation Repair: Step-by-step repair instructions for all major components and systems Overhaul: Complete engine and transmission overhaul procedures Disassembly Reassembly: Detailed procedures for the removal and installation of all vehicle parts Specifications: Torque specifications, clearances, tolerances, diagnostic parameters Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchable: Likely searchable text (typical for professionally produced PDF manuals) Print Quality Printability: High quality, suitable for printing individual sections or the entire manual Binding Type Binding Type: N/A (Digital PDF, user prints and binds as desired) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu K3/3SZ Engine Series Engine Code: 3SZ-VE Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 10.0:1 Performance Horsepower: Approx. 105-110 PS (77-81 kW) @ 6000 rpm (varies slightly by market and tuning) Torque: Approx. 140-145 Nm (103-107 lb-ft) @ 3200-4400 rpm (varies slightly by market and tuning) Fuel System Induction: Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU: Engine Control Unit (ECU) with OBD-II diagnostics 🔧 Transmission Standard Transmission Type: 5-speed Manual (M5S) Optional Transmission Type: 4-speed Automatic (4AT) Features AWD Coupling: Viscous coupling center differential for the 4WD system Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (or manufacturer-specified equivalent) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for specific Daihatsu specification) 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 inches) Width: Approx. 1,690 mm (66.5 inches) Height: Approx. 1,700 mm (66.9 inches) Wheelbase: Approx. 2,580 mm (101.6 inches) Ground Clearance: Approx. 195 mm (7.7 inches) Weights Curb Weight: Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs) depending on configuration Gross Vehicle Weight: Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs) Cargo Cargo Volume Rear Seats Up: Variable, typically around 300-400 liters Cargo Volume Rear Seats Folded: Significant increase, allowing for bulky items 🛡️ Safety Features Ratings Crash Test Ratings: Variable by country and specific testing body (e.g., Euro NCAP, JNCAP). Generally modest ratings typical of the segment and era. Active Features ABS: Anti-lock Braking System (standard on most variants) Ebd: Electronic Brake-force Distribution (often integrated with ABS) Passive Features Airbags: Front airbags (driver and passenger) standard. Side and curtain airbags often optional depending on market and trim. Seatbelts: 3-point ELR seatbelts with pretensioners and load limiters for front occupants. Child Seat...
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, transfer case, differentials, driveshafts, CV joints
Suspension:
Front suspension (struts, control arms, stabilizer bar), Rear suspension (multi-link or solid axle depending on specific configuration), shock absorbers, springs
Steering:
Power steering system (hydraulic or electric depending on market), steering column, steering rack/gearbox
Brakes:
Front and rear brake systems (disc and/or drum), ABS, EBD, brake hydraulics, parking brake
Electrical:
12V battery system, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays
Viscous coupling center differential for the 4WD system
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or manufacturer-specified equivalent)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for specific Daihatsu specification)
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,700 mm (66.9 inches)
Wheelbase:
Approx. 2,580 mm (101.6 inches)
Ground Clearance:
Approx. 195 mm (7.7 inches)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs) depending on configuration
Gross Vehicle Weight:
Approx. 1,700 - 1,800 kg (3,748 - 3,968 lbs)
Cargo
Cargo Volume Rear Seats Up:
Variable, typically around 300-400 liters
Cargo Volume Rear Seats Folded:
Significant increase, allowing for bulky items
🛡️ Safety Features
Ratings
Crash Test Ratings:
Variable by country and specific testing body (e.g., Euro NCAP, JNCAP). Generally modest ratings typical of the segment and era.
Active Features
ABS:
Anti-lock Braking System (standard on most variants)
Ebd:
Electronic Brake-force Distribution (often integrated with ABS)
Passive Features
Airbags:
Front airbags (driver and passenger) standard. Side and curtain airbags often optional depending on market and trim.
Seatbelts:
3-point ELR seatbelts with pretensioners and load limiters for front occupants.
Child Seat Anchors:
ISOFIX child seat anchorage points
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio with CD player. Higher trims may feature optional MP3 compatibility or an upgraded audio system. Aftermarket head unit upgrades are common.
Speakers:
Typically 4 or 6 speaker configuration.
Driver Assistance
ABS:
Standard Anti-lock Braking System. Traction control and stability control systems were less common on early models or base trims.
Connectivity
Usb Aux Input:
Not typically standard on this model year; often requires aftermarket integration.
Keyless Entry
Remote Keyless Entry:
Available on higher trim levels or as an optional feature.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Air Filter Replacement:
Every 20,000 - 30,000 km (12,000 - 18,000 miles) or as needed based on inspection.
Spark Plug Replacement:
Every 40,000 - 60,000 km (24,000 - 36,000 miles) for standard plugs, or longer for iridium/platinum.
Coolant Replacement:
Every 40,000 - 60,000 km (24,000 - 36,000 miles) or 2-3 years.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ/SL/SM, ILSAC GF-2/GF-3/GF-4. Viscosity grade typically 5W-30 or 10W-30 (refer to manual for specific climate and engine recommendations).
Engine Oil Capacity:
Approx. 3.4 Liters (3.6 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based, long-life coolant (typically pink or red, refer to manual for specific Daihatsu coolant).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for exact specification).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rod ends) due to its SUV nature; clutch wear in manual transmissions; minor oil leaks from gaskets/seals.
Electrical Quirks:
Occasional issues with power window regulators or minor sensor faults, typically well-documented in service manuals for diagnosis.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is renowned for producing small, efficient, and reliable vehicles, often with a focus on practicality and affordability.
Model Evolution
Terios Lineage:
The Terios nameplate has a history dating back to the 1990s, initially as a very compact, ladder-frame SUV. The J200 series (including the J211) represented a significant shift to a more monocoque-based construction, increasing passenger comfort and on-road refinement.
Production
Manufacturing Location:
Primarily manufactured by Daihatsu in Japan, and also produced under license or rebadged by other manufacturers (e.g., Toyota Rush, Perodua Nautica) in various global markets.
Production Years 2Nd Gen
2Nd Gen Production:
Approximately 2006-2017 (facelifted in 2013)
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Terios often receives praise in consumer surveys for its value for money, practicality, and reliability within its segment. Specific awards vary by region and publication.
Certifications
Emissions Certification:
Compliant with emissions standards for the target market at the time of sale (e.g., Euro 4, J2000).