Daihatsu Terios II J200 J210 J211 2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: II Codes Chassis Codes: J200, J210, J211 Model Year Coverage: 2009 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV (also known as Mini SUV or Light SUV) Target Audience: Individuals and families seeking an affordable, capable, and compact SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (older generations), Honda CR-V (older generations), Nissan Qashqai (depending on market). Key Features Design Philosophy: Compact footprint with upright styling to maximize interior space and visibility, coupled with available Four-Wheel Drive (4WD) for enhanced traction and mild off-road capability. Powertrain Options: Primarily known for its reliable and fuel-efficient four-cylinder engines, often paired with manual or automatic transmissions and available 4WD systems. Value Proposition: Offers a blend of SUV practicality and maneuverability at an accessible price point, with a reputation for reliability and lower running costs. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, overhaul, timing belt/chain, cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Manual and Automatic transmission service, clutch system, gearbox overhaul, torque converter, differential service. Drivetrain: Four-wheel drive (4WD) system, transfer case, front and rear axles, drive shafts, CV joints, propeller shafts, hubs. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications. Steering: Power steering system, steering rack, steering column, tie rod ends, steering angle sensor. Brakes: Front and rear brake systems, disc brakes, drum brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures. Electrical System: Battery, charging system, starter motor, alternator, ignition system, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostics. Body And Chassis: Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components, welding, painting, rustproofing. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control diagnostics. Restraints: Airbag system, seatbelt pretensioners, SRS (Supplemental Restraint System) diagnostics and replacement. Diagnostics And Troubleshooting: On-Board Diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), brake inspections, tire rotations, spark plug replacement, belt inspections. Repair: Component removal and installation, engine rebuilds, transmission overhauls, suspension and steering component replacement, brake caliper replacement, exhaust system repair. Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues, wiring diagrams for electrical fault tracing, fuel system testing, ignition timing adjustments. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Torque Specifications: Detailed torque values for all critical fasteners across various systems. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including electrical schematics and advanced diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (text-searchable) Printable: Yes Resolution: High-resolution (suitable for detailed viewing of diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Page Count Estimated Pages: Approximately 1500-2500+ pages (typical for a comprehensive workshop manual, exact number not specified in product description). ⚙️ Engine Specifications Primary Engine Engine Code Typical: 3SZ-VE Engine Type: Inline-4 Cylinder, DOHC, 16-Valve Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm (typical) Compression Ratio: 10.0:1 (typical) Horsepower Max: Approx. 109 PS (107 hp) @ 6000 rpm (JDM/European spec, can vary slightly by region) Torque Max: Approx. 14.4 kg-m (141 Nm, 104 lb-ft) @ 4400 rpm (JDM/European spec, can vary slightly by region) Performance Fuel Type: Unleaded Gasoline Emission Standard: Euro IV / EPA (depending on market) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Ignition System: Electronic Ignition (Distributorless or Coil-on-Plug) Engine Management ECM Type: ECU (Engine Control Unit) with diagnostic capabilities (OBD-II) Cooling System Cooling Type: Water-cooled, pressurized system Lubrication System Oil Type Recommendation: API SN, ILSAC GF-5 5W-30 or 0W-20 (refer to manual for exact specifications and seasonal variations) Oil Capacity With Filter: Approx. 3.9 Liters (4.1 US Quarts) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission (5MT) Optional Transmission Type Optional: 4-Speed Automatic Transmission (4AT) with Overdrive Features Drivetrain Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations. AWD System Type: Viscous coupling center differential (full-time AWD on some models) or electronically controlled AWD system. Fluid Specs Manual Transmission Fluid: API GL-4 SAE 75W-90 Gear Oil (typical, refer to manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification, e.g., JWS 3309) 📐 Dimensions Exterior Length: Approx. 4,005 mm (157.7 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,705 mm (67.1 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 190 mm (7.5 in) (typical, can vary with 4WD) Weights Curb Weight: Approx. 1,100 - 1,250 kg (2,425 - 2,756 lbs) (depending...

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Tags: 2009 Car Daihatsu Terios II J200 Terios II J210 Terios II J211

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation:

Codes

Chassis Codes:

J200, J210, J211

Model Year Coverage:

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV (also known as Mini SUV or Light SUV)

Target Audience:

Individuals and families seeking an affordable, capable, and compact SUV for urban and light off-road use.

Competitive Analysis

Key Competitors:

Suzuki Vitara, Mitsubishi Pajero Mini, Toyota RAV4 (older generations), Honda CR-V (older generations), Nissan Qashqai (depending on market).

Key Features

Design Philosophy:

Compact footprint with upright styling to maximize interior space and visibility, coupled with available Four-Wheel Drive (4WD) for enhanced traction and mild off-road capability.

Powertrain Options:

Primarily known for its reliable and fuel-efficient four-cylinder engines, often paired with manual or automatic transmissions and available 4WD systems.

Value Proposition:

Offers a blend of SUV practicality and maneuverability at an accessible price point, with a reputation for reliability and lower running costs.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, repair procedures, overhaul, timing belt/chain, cooling system, lubrication system, fuel system, ignition system, emissions control.

Transmission:

Manual and Automatic transmission service, clutch system, gearbox overhaul, torque converter, differential service.

Drivetrain:

Four-wheel drive (4WD) system, transfer case, front and rear axles, drive shafts, CV joints, propeller shafts, hubs.

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, steering column, tie rod ends, steering angle sensor.

Brakes:

Front and rear brake systems, disc brakes, drum brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system, starter motor, alternator, ignition system, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostics.

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components, welding, painting, rustproofing.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control diagnostics.

Restraints:

Airbag system, seatbelt pretensioners, SRS (Supplemental Restraint System) diagnostics and replacement.

Diagnostics And Troubleshooting:

On-Board Diagnostics (OBD-II) information, diagnostic trouble codes (DTCs), fault finding procedures, symptom-based troubleshooting.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, fluid checks), brake inspections, tire rotations, spark plug replacement, belt inspections.

Repair:

Component removal and installation, engine rebuilds, transmission overhauls, suspension and steering component replacement, brake caliper replacement, exhaust system repair.

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues, wiring diagrams for electrical fault tracing, fuel system testing, ignition timing adjustments.

Special Tools:

Identification and usage of specialized tools required for specific repair procedures.

Torque Specifications:

Detailed torque values for all critical fasteners across various systems.

Technical Depth

Depth Level:

Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including electrical schematics and advanced diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (text-searchable)

Printable:

Resolution:

High-resolution (suitable for detailed viewing of diagrams and text)

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Page Count

Estimated Pages:

Approximately 1500-2500+ pages (typical for a comprehensive workshop manual, exact number not specified in product description).

⚙️ Engine Specifications

Primary Engine

Engine Code Typical:

3SZ-VE

Engine Type:

Inline-4 Cylinder, DOHC, 16-Valve

Displacement:

1.5 Liters (1495 cc)

Bore X Stroke:

72.0 mm x 91.8 mm (typical)

Compression Ratio:

10.0:1 (typical)

Horsepower Max:

Approx. 109 PS (107 hp) @ 6000 rpm (JDM/European spec, can vary slightly by region)

Torque Max:

Approx. 14.4 kg-m (141 Nm, 104 lb-ft) @ 4400 rpm (JDM/European spec, can vary slightly by region)

Performance

Fuel Type:

Unleaded Gasoline

Emission Standard:

Euro IV / EPA (depending on market)

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Ignition System:

Electronic Ignition (Distributorless or Coil-on-Plug)

Engine Management

ECM Type:

ECU (Engine Control Unit) with diagnostic capabilities (OBD-II)

Cooling System

Cooling Type:

Water-cooled, pressurized system

Lubrication System

Oil Type Recommendation:

API SN, ILSAC GF-5 5W-30 or 0W-20 (refer to manual for exact specifications and seasonal variations)

Oil Capacity With Filter:

Approx. 3.9 Liters (4.1 US Quarts)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission (5MT)

Optional

Transmission Type Optional:

4-Speed Automatic Transmission (4AT) with Overdrive

Features

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.

AWD System Type:

Viscous coupling center differential (full-time AWD on some models) or electronically controlled AWD system.

Fluid Specs

Manual Transmission Fluid:

API GL-4 SAE 75W-90 Gear Oil (typical, refer to manual for exact specification)

Automatic Transmission Fluid:

Dexron III or equivalent (refer to manual for exact specification, e.g., JWS 3309)

📐 Dimensions

Exterior

Length:

Approx. 4,005 mm (157.7 in)

Width:

Approx. 1,695 mm (66.7 in)

Height:

Approx. 1,705 mm (67.1 in)

Wheelbase:

Approx. 2,430 mm (95.7 in)

Ground Clearance:

Approx. 190 mm (7.5 in) (typical, can vary with 4WD)

Weights

Curb Weight:

Approx. 1,100 - 1,250 kg (2,425 - 2,756 lbs) (depending on configuration)

🛡️ Safety Features

Ratings

NHTSA Rating:

Varies by market and testing protocols for the specific year. Refer to regional safety agencies for detailed reports.

Ancap Rating:

Varies by market and testing protocols for the specific year. Refer to regional safety agencies for detailed reports.

Active Features

Standard on most models, often with EBD (Electronic Brakeforce Distribution).

Traction Control:

Optional or standard on higher trims and AWD models.

Stability Control:

Optional or standard on higher trims and AWD models (may be labelled VSC - Vehicle Stability Control).

Passive Features

Airbags:

Driver and front passenger airbags are standard. Side airbags and curtain airbags may be optional or standard on higher trims.

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants.

Child Seat Anchors:

ISOFIX/LATCH mounting points for child safety seats.

💡 Technology Features

Infotainment

Audio System:

Base models typically feature an AM/FM radio with CD player. Higher trims may include MP3 playback, auxiliary input, or an upgraded speaker system.

Display:

Basic digital display for odometer and trip computer. Climate control displays are typically analog or simple digital readouts.

Driver Assistance

Cruise Control:

Optional or standard on higher trim levels.

Parking Sensors:

Optional on some models.

Connectivity

Usb Port:

Rarely standard on 2009 models; may be available as an aftermarket upgrade or on very high trims.

Bluetooth:

Optional on higher trim levels for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation).

Air Filter Replacement:

Every 15,000 - 30,000 km (9,000 - 18,000 miles) or as needed based on inspection.

Spark Plug Replacement:

Every 40,000 - 100,000 km (25,000 - 60,000 miles) depending on spark plug type (e.g., iridium plugs have longer life).

Coolant Replacement:

Every 40,000 - 80,000 km (25,000 - 50,000 miles) or 2-4 years. Use of Toyota Super Long Life Coolant (SLLC) or equivalent is recommended.

Timing Belt Replacement:

This engine typically uses a timing chain, which is designed for the life of the engine and does not require scheduled replacement like a timing belt. However, inspections for wear or stretching are advised by the manual.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (refer to manual for exact specification and compatibility).

Power Steering Fluid:

ATF Dexron III or power steering fluid specified by Daihatsu (refer to manual).

Windshield Washer Fluid:

Water-based washer fluid concentrate, or a mixture of distilled water and washer fluid.

Known Issues

Common Wear Items:

Suspension bushings, ball joints, tie rod ends due to the vehicle's chassis design and usage, especially in AWD variants used for light off-roading.

Engine Peripherals:

Potential for water pump or thermostat issues over time, ignition coil failure on high mileage vehicles.

Transmission Performance:

Occasional reports of rough shifting in automatic transmissions, or clutch wear in manual transmissions with heavy use.

Electrical Systems:

Check for battery drain issues, or faulty power window motors on older units.

Maintenance Schedule Notes

Driving Conditions:

Service intervals should be adjusted for severe driving conditions such as frequent short trips, stop-and-go traffic, dusty environments, or towing.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu Motor Co., Ltd. is a Japanese automaker specializing in small, fuel-efficient vehicles. Founded in 1907, it is now a subsidiary of Toyota Motor Corporation, focusing on minicars and compact cars for both domestic and international markets.

Model Evolution

Terios First Gen:

The first generation Daihatsu Terios was introduced in 1997 as a compact SUV, often referred to as a 'mini SUV' or 'kei SUV' in Japan. It was built on a ladder-frame chassis and offered a more rugged, off-road oriented experience.

Terios Second Gen:

The second generation, introduced in 2006 (for the 2007 model year), marked a significant shift towards a monocoque (unibody) construction, making it more car-like in its handling and ride comfort. This generation (J200 series) aimed for broader appeal, blending utility with urban practicality. The 2009 model falls within this second generation.

Production

Manufacturing Locations:

Primarily manufactured in Japan, with production facilities and assembly plants in other countries through joint ventures or subsidiaries (e.g., Indonesia).

🏆 Awards & Recognition

Recognitions

Brand Awards:

Daihatsu vehicles often receive recognition in their respective markets for affordability, fuel efficiency, and reliability, particularly in the compact and micro-car segments.

Ratings

Reliability Index:

Daihatsu generally holds a good reputation for reliability, often scoring well in consumer satisfaction surveys for its durable powertrain and mechanical components.