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Daihatsu Terios II J200 J210 J211 2011 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: II (J200 Series) Model Years Covered: 2011 Codes Chassis Codes: J200, J210, J211 👋 Introduction Market Position Segment: Compact SUV / Mini SUV / Crossover. Target Audience: Consumers seeking a compact, fuel-efficient, and often affordable all-wheel-drive vehicle for light off-roading and urban utility. Competitive Analysis Key Competitors: Suzuki Jimny, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Mitsubishi Pajero Mini, Nissan Juke. Key Features Value Proposition: Affordability, compact size, available 4WD, practical interior for its class, and Daihatsu's reputation for reliability in smaller vehicles. Design Philosophy: Functional and boxy design maximizing interior space, with a raised driving position typical of SUVs. 📋 Manual Details Coverage Areas Primary Market: Global (specifications may vary by region) Regional Variants: Applicable to models sold under Daihatsu and Toyota (as Toyota Rush/Daihatsu F700 series) badging in various markets. Page Count Estimated Pages: Hundreds (exact count not specified, but typical for factory service manuals) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English (typical for international releases, potential for other languages based on specific region) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all applicable engine variants, including timing belt/chain, fuel injection, ignition, cooling, and lubrication systems. Transmission: Coverage for both manual and automatic transmission systems, including removal, installation, internal component repair, fluid specifications, and troubleshooting. Drivetrain: Four-wheel drive (4WD) system diagnostics and repair, including transfer case, differentials (front and rear), driveshafts, and CV joints. Brakes: Comprehensive brake system coverage, including hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), ABS system, parking brake, and disc/drum brake repair. Suspension Steering: Front and rear suspension components (struts, shocks, springs, control arms, bushings), power steering system (hydraulic or electric), and alignment specifications. Electrical Electronics: Full electrical system schematics, component testing, wiring diagrams, fuse and relay locations, battery, charging system, starting system, lighting, and accessories. Body Chassis: Body panel repair, door mechanisms, glass replacement, interior trim, underbody protection, chassis frame integrity checks, and rust prevention. HVAC: Heating, ventilation, and air conditioning system diagnosis, refrigerant handling (R134a), compressor, evaporator, condenser, and blower motor repair. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems, often with flowcharts. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation. Diagnostics: On-Board Diagnostics (OBD-II) system interpretation, fault code retrieval, and diagnostic tool usage. Technical Depth Depth: Comprehensive, from basic fluid level checks to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Likely to be searchable, allowing for quick navigation to specific topics. Print Quality Printability: Designed for printing, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital Download - Printing and binding is user's responsibility) Paper Type Paper Quality: N/A (Digital Download - Not applicable) ⚙️ Engine Specifications Primary Engine Engine Code Common: K3-VE (1.3L) Engine Type: Inline 4-cylinder, DOHC, 16-valve, with VVT-i (Variable Valve Timing-intelligent) on some variants. Displacement: 1298 cc (1.3 Liters) Bore X Stroke: 72.0 mm x 79.5 mm (typical for K3-VE) Compression Ratio: 10.0:1 (typical for K3-VE) Horsepower: Approx. 84-91 PS (62-67 kW) @ 6000 rpm (depending on market and specific tuning) Torque: Approx. 120-125 Nm (89-92 lb-ft) @ 3200 rpm (depending on market and specific tuning) Engine Code Alternative: 3SZ-VE (1.5L) also available in some markets/later models Alternative Displacement: 1495 cc (1.5 Liters) for 3SZ-VE Alternative Horsepower: Approx. 109 PS (80 kW) @ 6000 rpm for 3SZ-VE Alternative Torque: Approx. 141 Nm (104 lb-ft) @ 4400 rpm for 3SZ-VE Fuel System Fuel Type: Unleaded gasoline Fuel Delivery: Electronic Fuel Injection (EFI) Ignition System: Electronic Ignition (Distributorless Ignition System - DIS) Performance Emission Standard: Euro IV / EPA standards may apply depending on market; specific details in manual. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission (5MT) Optional Transmission Type Optional: 4-speed automatic transmission (4AT) Features Drive Layout: Available in 2WD (rear-wheel drive) and 4WD (full-time or selectable, with center differential or viscous coupling) Gear Ratios: Specific gear ratios for manual and automatic transmissions are detailed within the manual, crucial for performance and economy tuning. Transmission Fluid Spec: Manual: GL-4 gear oil (e.g., 75W-90 or 75W-85). Automatic: Dexron III or equivalent (specific part numbers provided in manual). 📐 Dimensions Exterior Length: Approx. 4055 mm (for 4WD models) Width: Approx. 1695 mm Height: Approx. 1700 mm (including roof rails) Wheelbase: Approx. 2580 mm Ground Clearance: Approx. 190-205 mm (depending on model and tire size) Interior Seating Capacity: 5 Cargo Cargo Volume Rear Seats Up: Variable, but typically around 350-400 liters with seats up, expanding significantly with...
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Daihatsu Terios II J200 J210 J211 2011 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
II (J200 Series)
Model Years Covered:
2011
Codes
Chassis Codes:
J200, J210, J211
👋 Introduction
Market Position
Segment:
Compact SUV / Mini SUV / Crossover.
Target Audience:
Consumers seeking a compact, fuel-efficient, and often affordable all-wheel-drive vehicle for light off-roading and urban utility.
Competitive Analysis
Key Competitors:
Suzuki Jimny, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Mitsubishi Pajero Mini, Nissan Juke.
Key Features
Value Proposition:
Affordability, compact size, available 4WD, practical interior for its class, and Daihatsu's reputation for reliability in smaller vehicles.
Design Philosophy:
Functional and boxy design maximizing interior space, with a raised driving position typical of SUVs.
📋 Manual Details
Coverage Areas
Primary Market:
Global (specifications may vary by region)
Regional Variants:
Applicable to models sold under Daihatsu and Toyota (as Toyota Rush/Daihatsu F700 series) badging in various markets.
Page Count
Estimated Pages:
Hundreds (exact count not specified, but typical for factory service manuals)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English (typical for international releases, potential for other languages based on specific region)
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all applicable engine variants, including timing belt/chain, fuel injection, ignition, cooling, and lubrication systems.
Transmission:
Coverage for both manual and automatic transmission systems, including removal, installation, internal component repair, fluid specifications, and troubleshooting.
Drivetrain:
Four-wheel drive (4WD) system diagnostics and repair, including transfer case, differentials (front and rear), driveshafts, and CV joints.
Brakes:
Comprehensive brake system coverage, including hydraulic components (master cylinder, calipers, wheel cylinders, brake lines), ABS system, parking brake, and disc/drum brake repair.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), power steering system (hydraulic or electric), and alignment specifications.
Electrical Electronics:
Full electrical system schematics, component testing, wiring diagrams, fuse and relay locations, battery, charging system, starting system, lighting, and accessories.
Body Chassis:
Body panel repair, door mechanisms, glass replacement, interior trim, underbody protection, chassis frame integrity checks, and rust prevention.
HVAC:
Heating, ventilation, and air conditioning system diagnosis, refrigerant handling (R134a), compressor, evaporator, condenser, and blower motor repair.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon drivability issues, electrical faults, and mechanical problems, often with flowcharts.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Diagnostics:
On-Board Diagnostics (OBD-II) system interpretation, fault code retrieval, and diagnostic tool usage.
Technical Depth
Depth:
Comprehensive, from basic fluid level checks to complete engine and transmission rebuilds. Suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Likely to be searchable, allowing for quick navigation to specific topics.
Print Quality
Printability:
Designed for printing, allowing users to print specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - Printing and binding is user's responsibility)
Paper Type
Paper Quality:
N/A (Digital Download - Not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, with VVT-i (Variable Valve Timing-intelligent) on some variants.
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke:
72.0 mm x 79.5 mm (typical for K3-VE)
Compression Ratio:
10.0:1 (typical for K3-VE)
Horsepower:
Approx. 84-91 PS (62-67 kW) @ 6000 rpm (depending on market and specific tuning)
Torque:
Approx. 120-125 Nm (89-92 lb-ft) @ 3200 rpm (depending on market and specific tuning)
Engine Code Alternative:
3SZ-VE (1.5L) also available in some markets/later models
Alternative Displacement:
1495 cc (1.5 Liters) for 3SZ-VE
Alternative Horsepower:
Approx. 109 PS (80 kW) @ 6000 rpm for 3SZ-VE
Alternative Torque:
Approx. 141 Nm (104 lb-ft) @ 4400 rpm for 3SZ-VE
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS)
Performance
Emission Standard:
Euro IV / EPA standards may apply depending on market; specific details in manual.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission (5MT)
Optional
Transmission Type Optional:
4-speed automatic transmission (4AT)
Features
Drive Layout:
Available in 2WD (rear-wheel drive) and 4WD (full-time or selectable, with center differential or viscous coupling)
Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual, crucial for performance and economy tuning.
Transmission Fluid Spec:
Manual: GL-4 gear oil (e.g., 75W-90 or 75W-85). Automatic: Dexron III or equivalent (specific part numbers provided in manual).
📐 Dimensions
Exterior
Length:
Approx. 4055 mm (for 4WD models)
Width:
Approx. 1695 mm
Height:
Approx. 1700 mm (including roof rails)
Wheelbase:
Approx. 2580 mm
Ground Clearance:
Approx. 190-205 mm (depending on model and tire size)
Interior
Seating Capacity:
5
Cargo
Cargo Volume Rear Seats Up:
Variable, but typically around 350-400 liters with seats up, expanding significantly with seats folded.
Weights
Curb Weight:
Approx. 1150-1300 kg (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle's compliance plate; typically around 1600-1750 kg.
🛡️ Safety Features
Ratings
Ancap Rating:
Specific ratings vary by market. Early models may have lower ratings than later ones or competitors.
Active Features
ABS:
Anti-lock Braking System (ABS) usually standard on higher trims or specific markets.
Eebd:
Electronic Brakeforce Distribution (EBD) often paired with ABS.
Traction Control:
Traction Control System (TCS) may be available on some 4WD models.
Passive Features
Airbags:
Front airbags for driver and passenger. Side airbags and curtain airbags available on higher specifications.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants. ISOFIX child seat anchor points.
Body Structure:
Reinforced body structure with crumple zones, designed to absorb impact energy.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player, often with auxiliary input or basic MP3 playback. Optional higher-end systems or aftermarket upgrades common.
Speakers:
Typically 4 or 6 speakers.
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option.
Parking Sensors:
May be available as an optional feature or aftermarket addition.
Connectivity
Bluetooth:
Limited or no factory Bluetooth connectivity on base models; typically an aftermarket addition.
Other Tech
Keyless Entry:
Available on certain trim levels.
Power Windows Locks:
Standard on most models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 6 months, whichever comes first (refer to manual for specific grade).
Air Filter Replacement:
Every 20,000 km or 12 months.
Spark Plug Replacement:
Every 40,000 km for standard plugs, 80,000-100,000 km for iridium type (if fitted).
Timing Belt Chain:
K3-VE engine typically uses a timing chain, which is designed for the life of the engine but requires inspection. 3SZ-VE also uses a timing chain. Manual will detail inspection intervals.
Fluid Specifications
Engine Oil Type:
API SM/SN or ILSAC GF-4/GF-5, SAE 5W-30 or 10W-30 (check manual for climate suitability).
Engine Oil Capacity:
Approx. 3.9 Liters (with filter change) for 1.3L K3-VE.
Coolant Type:
Ethylene glycol based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent). Pink or red color typical.
Coolant Capacity:
Approx. 6.0 - 6.5 Liters.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap or manual).
Power Steering Fluid:
Dexron II/III ATF or specific power steering fluid (check manual).
Known Issues
Common Wear Items:
Sway bar links, bushings, clutch wear (manual transmission), and exhaust system corrosion are common wear items in vehicles of this age and type.
Engine Management:
Occasional issues with O2 sensors or catalytic converters can arise, leading to check engine lights. Manual provides diagnostic steps.
4Wd System:
Regular inspection and lubrication of 4WD components and driveshafts are crucial to prevent premature wear.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, is known for producing small, fuel-efficient, and often quirky vehicles, with a strong heritage in mini-vehicles (Kei cars) and compact SUVs.
Model Evolution
First Generation:
The first generation Terios (J100 series) debuted in 1997, establishing the compact SUV niche for Daihatsu.
Second Generation:
The J200 series (Terios II) launched in 2005, offering a larger and more refined package, often with a longer wheelbase and more modern styling. The 2011 model represents a refinement or facelift of this generation.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential for assembly in other regions depending on market.
Production Years:
J200 Series: approximately 2006-2017 (with various facelifts and updates).
🏆 Awards & Recognition
Recognitions
Segment Awards:
While not a recipient of major international 'Car of the Year' awards, the Terios has consistently been recognized in its segment for value and practicality in various automotive publications.
Ratings
Customer Satisfaction:
Generally receives positive feedback for reliability and suitability for its intended purpose as a compact, budget-friendly SUV.
Certifications
Certification Standards:
Meets all relevant national and international vehicle safety and emissions standards for its model year and market of sale.
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