Daihatsu Terios J100 1999 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100 Year: 1999 Chassis Code: J100G Region: Global (primarily Japan, Europe, Asia) ๐ Introduction Market Position Segment: Compact SUV / Crossover Key Selling Points: Compact size, genuine 4WD capability, affordability, practicality Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini Key Features Vehicle Type: Lightweight, body-on-frame SUV with selectable 4WD Target Audience: Individuals or families seeking a compact, capable, and economical off-road oriented vehicle for light adventuring or urban use ๐ Manual Details Coverage Areas Content Coverage: Complete factory service and repair information Page Count Estimated Pages: Hundreds of pages (specific count not provided, but implied comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed for international market manuals, but potentially Japanese if specified) Format Format: Downloadable PDF ๐ Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting, charging Transmission: Manual and Automatic transmission overhaul, operation, and troubleshooting Drivetrain: 4WD system operation, transfer case, differentials, drive axles, CV joints Suspension: Front and rear suspension components, steering linkage, alignment specifications Brakes: Front and rear brake systems (disc/drum), hydraulic system, ABS (if equipped) Steering: Power steering system, steering column, steering gear Electrical: Complete wiring diagrams, lighting, instrumentation, power distribution, starting/charging system diagnostics Body: Body panels, doors, windows, interior trim, HVAC system, exterior trim Chassis: Frame, body mounting, exhaust system Procedures Included Maintenance: Routine maintenance schedules, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, error code interpretation Repair: Step-by-step repair procedures for all major components and systems Overhaul: Complete engine, transmission, and differential overhaul instructions Adjustment: Valve clearance adjustment, timing belt replacement, brake adjustment, alignment procedures Installation: Component replacement and installation procedures Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine rebuilds and electronic diagnostics ๐ Manual Specifications File Format Type: PDF Searchability: Likely text-searchable for efficient information retrieval Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual Binding Type Type: Not Applicable (Digital PDF Download) Paper Type Type: Not Applicable (Digital PDF Download) โ๏ธ Engine Specifications Primary Engine Engine Code: G13BA (likely for 1.3L models) Engine Type: Inline-4 Cylinder, SOHC, 16-valve Displacement: 1298 cc (1.3 Liters) Performance Horsepower: Approx. 80-88 PS (59-65 kW) at 6000 rpm (varies by market and tune) Torque: Approx. 10.8-11.5 kg-m (106-113 Nm) at 3500-4000 rpm (varies) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Features Timing Drive: Timing Belt Block Material: Cast Iron Head Material: Aluminum Alloy ๐ง Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 3-Speed Automatic Transmission (less common, may vary by market) Features Drivetrain Options: Selectable 4WD (4H, 4L, 2H) Transfer Case: 2-speed transfer case with low-range gearing ๐ Dimensions Exterior Length: Approx. 3,720 - 3,800 mm (varies by bumper and spec) Width: Approx. 1,595 - 1,600 mm Height: Approx. 1,695 - 1,700 mm Wheelbase: Approx. 2,430 mm Weights Curb Weight: Approx. 1050 - 1150 kg (varies by configuration) ๐ก๏ธ Safety Features Ratings Crash Test Results: No standardized global ratings readily available for this specific model/year, typical for its era and segment Active Features ABS: Optional (Anti-lock Braking System) Passive Features Airbags: Driver airbag standard, passenger airbag optional/market dependent Seatbelts: 3-point front and rear seatbelts ๐ก Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette deck, typically 2-4 speakers Driver Assistance Features: Limited driver assistance features typical for the era; focus on core mechanicals and 4WD. Connectivity Options: No factory connectivity options like Bluetooth or USB. ๐ง Maintenance Service Intervals Oil Change: Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific interval) Timing Belt Replacement: Typically around 80,000 - 100,000 km or 5 years (critical service) Spark Plugs: Every 30,000 - 50,000 km (depending on plug type) Fluid Specifications Engine Oil: API SG or SH, SAE 10W-30 or 10W-40 (confirm viscosity based on ambient temperature) Coolant: Ethylene Glycol based, 50/50 mix with distilled water (e.g., Daihatsu Genuine Coolant) Transmission Oil Manual: API GL-4, SAE 75W-90 (Gear Oil) Transmission Oil Automatic: Dexron II/III or equivalent (ATF) Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron II/III Known Issues Engine: Timing belt integrity is crucial; potential for minor oil leaks from gaskets over time; exhaust manifold cracks can occur with age/heat cycling. Transmission: Wear in synchros on manual transmissions can cause shifting issues; automatic transmissions generally robust but require regular fluid changes. Drivetrain: CV boots can tear leading to joint damage; transfer case and differential seals can weep. Suspension: Worn ball joints, tie rod ends, and bushings are common with high mileage, especially on off-road used vehicles. Electrical: Corrosion on ground points or connectors can cause intermittent electrical issues; older wiring may degrade. Body: Rust can be an issue, particularly around wheel arches, sills, and the...
Basic AM/FM radio with CD player or cassette deck, typically 2-4 speakers
Driver Assistance
Features:
Limited driver assistance features typical for the era; focus on core mechanicals and 4WD.
Connectivity
Options:
No factory connectivity options like Bluetooth or USB.
๐ง Maintenance
Service Intervals
Oil Change:
Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific interval)
Timing Belt Replacement:
Typically around 80,000 - 100,000 km or 5 years (critical service)
Spark Plugs:
Every 30,000 - 50,000 km (depending on plug type)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (confirm viscosity based on ambient temperature)
Coolant:
Ethylene Glycol based, 50/50 mix with distilled water (e.g., Daihatsu Genuine Coolant)
Transmission Oil Manual:
API GL-4, SAE 75W-90 (Gear Oil)
Transmission Oil Automatic:
Dexron II/III or equivalent (ATF)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III
Known Issues
Engine:
Timing belt integrity is crucial; potential for minor oil leaks from gaskets over time; exhaust manifold cracks can occur with age/heat cycling.
Transmission:
Wear in synchros on manual transmissions can cause shifting issues; automatic transmissions generally robust but require regular fluid changes.
Drivetrain:
CV boots can tear leading to joint damage; transfer case and differential seals can weep.
Suspension:
Worn ball joints, tie rod ends, and bushings are common with high mileage, especially on off-road used vehicles.
Electrical:
Corrosion on ground points or connectors can cause intermittent electrical issues; older wiring may degrade.
Body:
Rust can be an issue, particularly around wheel arches, sills, and the chassis; HVAC blower motor resistors can fail.
๐ Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu has a long history of producing small, practical, and reliable vehicles, often specializing in kei cars and compact SUVs.
Model Evolution
Terios Concept:
The Terios was conceived as a compact, off-road capable vehicle, offering a higher driving position and 4WD in a small footprint. It was based on a ladder-frame chassis, unlike many monocoque competitors.
Production
Production Years:
J100 generation: 1997-2000
Manufacturing Location:
Japan (primarily)
๐ Awards & Recognition
Recognitions
Awards:
No specific major awards are widely documented for the 1999 Terios, but it gained a reputation for reliability and capability within its niche.