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Daihatsu Terios J102 2006 Factory Service Repair Manual

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$133.00
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J100/J120 Chassis Code: J102 Model Year: 2006 👋 Introduction Market Position Market Position: The Daihatsu Terios (J102) is a compact, body-on-frame SUV, often referred to as a mini-SUV or urban SUV. It competed in a segment with vehicles like the Toyota RAV4 (earlier generations), Honda CR-V, and Nissan X-Trail, offering robust 4WD capability in a smaller, more affordable package. Its primary appeal lies in its ruggedness, off-road potential for its size, and practicality for light off-roading and general utility. Competitive Analysis Competitive Analysis: Compared to its larger, unibody SUV competitors, the Terios J102 offered a more traditional, truck-like driving experience with superior off-road articulation and durability due to its ladder frame. However, this also meant less refinement and potentially higher fuel consumption than its car-based rivals. Its compact dimensions made it ideal for city driving and parking in urban environments where larger SUVs would be cumbersome. Key Features Key Features: Body-on-frame construction, available genuine four-wheel drive (4WD) system with center differential lock, compact size, high ground clearance for its class, practical interior space, and a focus on durability and utility over luxury or performance. 📋 Manual Details Coverage Areas Coverage Areas: Complete factory service and repair coverage for the Daihatsu Terios J102 2006 model. Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine electrical, fuel system, ignition system, emission control system, cooling system, lubrication system, exhaust system, manual transmission, automatic transmission, drivetrain, front axle, rear axle, propeller shaft, drive shafts, suspension (front and rear), steering system, braking system (including ABS), wheel and tire, body (exterior and interior), chassis electrical system, HVAC system, SRS airbag system, diagnostic procedures, troubleshooting charts, wiring diagrams. Procedures Included Procedures Included: Routine maintenance, scheduled maintenance, engine overhaul, transmission overhaul, clutch replacement, brake service, suspension repair, steering alignment, electrical diagnostics, HVAC system repair, body panel replacement, diagnostic trouble code (DTC) interpretation and resolution, component testing, specifications and torque values. Technical Depth Technical Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed troubleshooting flowcharts and exploded views for accurate assembly/disassembly. Diagnostic Trouble Codes Diagnostic Trouble Codes: Comprehensive coverage of OBD-II diagnostic trouble codes (DTCs) relevant to the vehicle's systems, including troubleshooting steps for each code. Wiring Diagrams Wiring Diagrams: Detailed electrical system wiring diagrams for all major components and circuits, including engine, transmission, body, chassis, and HVAC systems. Body And Interior Body And Interior: Repair and replacement procedures for body panels, doors, hoods, liftgates, bumpers, interior trim, seats, and dashboard components. Fuel System Diagnostics Fuel System Diagnostics: Diagnosis and repair of fuel pump, injectors, fuel pressure regulator, fuel filter, and associated fuel lines. Brake System Diagnostics Brake System Diagnostics: Detailed procedures for brake pad and rotor replacement, caliper service, brake line inspection and replacement, and ABS system troubleshooting. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High-resolution, allowing for clear printing of all diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Printable) Searchable Text Searchable Text: Yes, the PDF is typically searchable, allowing users to quickly find specific topics, components, or procedures. ⚙️ Engine Specifications Primary Engine Primary Engine: K3-VE (1.3L DOHC 16-valve Inline-4) Engine Code Engine Code: K3-VE Displacement Displacement: 1298 cc (1.3 Liters) Bore X Stroke Bore X Stroke: 72.0 mm x 79.5 mm Compression Ratio Compression Ratio: 9.0:1 Horsepower Horsepower: 86 PS (85 hp; 63 kW) @ 6000 rpm (approximate) Torque Torque: 120 Nm (89 lb-ft) @ 3200 rpm (approximate) Valvetrain Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Fuel System Fuel System: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI) Ignition System Ignition System: Electronic ignition with distributorless ignition system (DIS) or distributor-based system depending on market; Coil-on-plug or coil-near-plug ignition. Cooling System Cooling System: Pressurized liquid cooling system with thermostat-controlled fan. Emission Control Emission Control: Catalytic converter, Oxygen (O2) sensors, Exhaust Gas Recirculation (EGR) system (market dependent). Torque Converter Type Torque Converter Type: Hydro-dynamic torque converter for automatic transmission models. 🔧 Transmission Standard Transmission Standard Transmission: 5-speed Manual Transmission (MT) Optional Transmission Optional Transmission: 4-speed Automatic Transmission (AT) 4Wd System 4Wd System: Full-time 4WD with center differential and optional locking mechanism. Clutch Clutch: Dry single-plate, hydraulically operated clutch for manual transmission. 📐 Dimensions Exterior Length Exterior Length: Approximately 3,995 mm (157.3 in) Exterior Width Exterior Width: Approximately 1,695 mm (66.7 in) Exterior Height Exterior Height: Approximately 1,700 mm (66.9 in) Wheelbase Wheelbase: Approximately 2,430 mm (95.7 in) Ground Clearance Ground Clearance: Approximately 195 mm (7.7 in) Curb Weight Curb Weight: Approximately 1,250 kg (2,756 lbs) for 4WD manual Towing Capacity Towing Capacity: Varies by market and regulation,...
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Daihatsu Terios J102 2006 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100/J120
Chassis Code:
J102
Model Year:
2006
👋 Introduction
Market Position
Market Position:
The Daihatsu Terios (J102) is a compact, body-on-frame SUV, often referred to as a mini-SUV or urban SUV. It competed in a segment with vehicles like the Toyota RAV4 (earlier generations), Honda CR-V, and Nissan X-Trail, offering robust 4WD capability in a smaller, more affordable package. Its primary appeal lies in its ruggedness, off-road potential for its size, and practicality for light off-roading and general utility.
Competitive Analysis
Competitive Analysis:
Compared to its larger, unibody SUV competitors, the Terios J102 offered a more traditional, truck-like driving experience with superior off-road articulation and durability due to its ladder frame. However, this also meant less refinement and potentially higher fuel consumption than its car-based rivals. Its compact dimensions made it ideal for city driving and parking in urban environments where larger SUVs would be cumbersome.
Key Features
Key Features:
Body-on-frame construction, available genuine four-wheel drive (4WD) system with center differential lock, compact size, high ground clearance for its class, practical interior space, and a focus on durability and utility over luxury or performance.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete factory service and repair coverage for the Daihatsu Terios J102 2006 model.
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine electrical, fuel system, ignition system, emission control system, cooling system, lubrication system, exhaust system, manual transmission, automatic transmission, drivetrain, front axle, rear axle, propeller shaft, drive shafts, suspension (front and rear), steering system, braking system (including ABS), wheel and tire, body (exterior and interior), chassis electrical system, HVAC system, SRS airbag system, diagnostic procedures, troubleshooting charts, wiring diagrams.
Procedures Included
Procedures Included:
Routine maintenance, scheduled maintenance, engine overhaul, transmission overhaul, clutch replacement, brake service, suspension repair, steering alignment, electrical diagnostics, HVAC system repair, body panel replacement, diagnostic trouble code (DTC) interpretation and resolution, component testing, specifications and torque values.
Technical Depth
Technical Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete component rebuilds. Includes detailed troubleshooting flowcharts and exploded views for accurate assembly/disassembly.
Diagnostic Trouble Codes
Diagnostic Trouble Codes:
Comprehensive coverage of OBD-II diagnostic trouble codes (DTCs) relevant to the vehicle's systems, including troubleshooting steps for each code.
Wiring Diagrams
Wiring Diagrams:
Detailed electrical system wiring diagrams for all major components and circuits, including engine, transmission, body, chassis, and HVAC systems.
Body And Interior
Body And Interior:
Repair and replacement procedures for body panels, doors, hoods, liftgates, bumpers, interior trim, seats, and dashboard components.
Fuel System Diagnostics
Fuel System Diagnostics:
Diagnosis and repair of fuel pump, injectors, fuel pressure regulator, fuel filter, and associated fuel lines.
Brake System Diagnostics
Brake System Diagnostics:
Detailed procedures for brake pad and rotor replacement, caliper service, brake line inspection and replacement, and ABS system troubleshooting.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution, allowing for clear printing of all diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Printable)
Searchable Text
Searchable Text:
Yes, the PDF is typically searchable, allowing users to quickly find specific topics, components, or procedures.
⚙️ Engine Specifications
Primary Engine
Primary Engine:
K3-VE (1.3L DOHC 16-valve Inline-4)
Engine Code
Engine Code:
K3-VE
Displacement
Displacement:
1298 cc (1.3 Liters)
Bore X Stroke
Bore X Stroke:
72.0 mm x 79.5 mm
Compression Ratio
Compression Ratio:
9.0:1
Horsepower
Horsepower:
86 PS (85 hp; 63 kW) @ 6000 rpm (approximate)
Torque
Torque:
120 Nm (89 lb-ft) @ 3200 rpm (approximate)
Valvetrain
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Fuel System
Fuel System:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPI)
Ignition System
Ignition System:
Electronic ignition with distributorless ignition system (DIS) or distributor-based system depending on market; Coil-on-plug or coil-near-plug ignition.
Cooling System
Cooling System:
Pressurized liquid cooling system with thermostat-controlled fan.
Emission Control
Emission Control:
Catalytic converter, Oxygen (O2) sensors, Exhaust Gas Recirculation (EGR) system (market dependent).
Torque Converter Type
Torque Converter Type:
Hydro-dynamic torque converter for automatic transmission models.
🔧 Transmission
Standard Transmission
Standard Transmission:
5-speed Manual Transmission (MT)
Optional Transmission
Optional Transmission:
4-speed Automatic Transmission (AT)
4Wd System
4Wd System:
Full-time 4WD with center differential and optional locking mechanism.
Clutch
Clutch:
Dry single-plate, hydraulically operated clutch for manual transmission.
📐 Dimensions
Exterior Length
Exterior Length:
Approximately 3,995 mm (157.3 in)
Exterior Width
Exterior Width:
Approximately 1,695 mm (66.7 in)
Exterior Height
Exterior Height:
Approximately 1,700 mm (66.9 in)
Wheelbase
Wheelbase:
Approximately 2,430 mm (95.7 in)
Ground Clearance
Ground Clearance:
Approximately 195 mm (7.7 in)
Curb Weight
Curb Weight:
Approximately 1,250 kg (2,756 lbs) for 4WD manual
Towing Capacity
Towing Capacity:
Varies by market and regulation, typically around 700 kg braked and 350 kg unbraked.
Approach Angle
Approach Angle:
Approximately 37 degrees
Departure Angle
Departure Angle:
Approximately 46 degrees
Breakover Angle
Breakover Angle:
Approximately 31 degrees
🛡️ Safety Features
Ratings
Ratings:
Specific crash test ratings (e.g., NHTSA, Euro NCAP) vary by market and testing year. Generally, compact SUVs of this era focused on meeting regional safety standards.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD) (market dependent), optional Traction Control System (TCS) (market dependent).
Passive Features
Passive Features:
Dual front airbags, three-point seatbelts with pretensioners and force limiters, side-impact door beams, crumple zones.
Seatbelt Design
Seatbelt Design:
Front: Three-point ELR with pretensioner and load limiter. Rear: Three-point ELR for outboard seats, two-point lap belt for center seat.
💡 Technology Features
Infotainment
Infotainment:
Base models typically feature a standard AM/FM radio with CD player and a basic speaker system. Higher trims may offer optional upgraded audio systems or additional speakers.
Driver Assistance
Driver Assistance:
Limited driver assistance features for the 2006 model year. Primarily focused on safety basics like ABS and airbags. Features like stability control or advanced cruise control were not common.
Connectivity
Connectivity:
Basic connectivity typically limited to an auxiliary input for audio devices, if equipped. Bluetooth integration or USB ports were rare in this model year.
Instrument Cluster
Instrument Cluster:
Analog gauges for speedometer, tachometer (if equipped), fuel level, and engine coolant temperature. Warning lights for various vehicle systems.
🔧 Maintenance
Service Intervals Oil
Service Intervals Oil:
Engine Oil and Filter: Every 7,500 miles (12,000 km) or 12 months, whichever comes first.
Service Intervals Air Filter
Service Intervals Air Filter:
Engine Air Filter: Every 15,000 miles (24,000 km) or 24 months.
Service Intervals Spark Plugs
Service Intervals Spark Plugs:
Spark Plugs (Iridium): Every 60,000 miles (96,000 km).
Service Intervals Coolant
Service Intervals Coolant:
Engine Coolant: Initial change at 50,000 miles (80,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years.
Service Intervals Transmission Fluid Mt
Service Intervals Transmission Fluid Mt:
Manual Transmission Fluid: Check every 30,000 miles (48,000 km), change every 60,000 miles (96,000 km) or 4 years.
Service Intervals Transmission Fluid At
Service Intervals Transmission Fluid At:
Automatic Transmission Fluid: Check every 30,000 miles (48,000 km), change every 45,000 miles (72,000 km) or 4 years.
Fluid Spec Engine Oil
Fluid Spec Engine Oil:
SAE 5W-30 or 5W-40 API SJ or SL certified. Check manual for exact viscosity recommendations based on climate.
Fluid Capacity Engine Oil
Fluid Capacity Engine Oil:
Approximately 3.9 Liters (4.1 US quarts) with filter change for K3-VE engine.
Fluid Spec Coolant
Fluid Spec Coolant:
Daihatsu Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with long-life additives (pink color recommended).
Fluid Spec Transmission Mt
Fluid Spec Transmission Mt:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Fluid Spec Transmission At
Fluid Spec Transmission At:
Dexron III compatible automatic transmission fluid.
Fluid Spec Transfer Case
Fluid Spec Transfer Case:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Fluid Spec Differential Rear
Fluid Spec Differential Rear:
API GL-5 SAE 80W-90 gear oil.
Brake Fluid
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Tire Pressure Front
Tire Pressure Front:
200 kPa (29 psi) for standard tire size (e.g., 215/65R16)
Tire Pressure Rear
Tire Pressure Rear:
200 kPa (29 psi) for standard tire size (e.g., 215/65R16)
Known Issues
Known Issues:
Potential issues can include minor oil leaks from gaskets and seals over time, wear on suspension components (bushings, ball joints) due to off-road use, occasional minor electrical gremlins, and potential clutch wear in manual transmissions with heavy use. Catalytic converter issues can arise if the engine management system is not properly maintained.
Timing Belt Or Chain
Timing Belt Or Chain:
The K3-VE engine utilizes a timing chain, which generally requires no periodic replacement unless specific issues arise (e.g., stretching, tensioner failure).
Oil Filter Part Number
Oil Filter Part Number:
Typical part numbers include Daihatsu 15601-87701 or equivalent aftermarket numbers from Mann-Filter, Bosch, or Fram.
Air Filter Part Number
Air Filter Part Number:
Typical part numbers include Daihatsu 17801-87704 or equivalent aftermarket numbers.
Cabin Air Filter
Cabin Air Filter:
Not standard on all 2006 J102 models; if equipped, requires specific filter model.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history in compact vehicle manufacturing, specializing in small, fuel-efficient, and rugged vehicles. They have a reputation for reliability and practicality.
Model Evolution
Model Evolution:
The Daihatsu Terios was first introduced in 1997 as a compact SUV. The J102 model represents the first generation (J100 series) which underwent facelifts and minor updates. This generation was produced from 1997 to 2006, with the 2006 model being one of the final iterations of this platform before the introduction of the second generation (J200 series).
Production
Production:
Primarily manufactured in Japan, with production also occurring in other Daihatsu facilities and licensed manufacturing plants in various countries.
🏆 Awards & Recognition
Recognitions
Recognitions:
While the Terios J102 may not have garnered major international awards, it was recognized in specific markets for its value, practicality, and off-road capability within the compact SUV segment.
Ratings
Ratings:
Customer satisfaction and reliability ratings would typically be found in consumer reports and automotive publications specific to the markets where the Terios was sold.
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