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Daihatsu Terios J2 2006-2013 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: J2 Production Years: 2006-2013 Codes Chassis Code: J200, J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Owners seeking to perform maintenance and repairs themselves, independent repair shops, and automotive enthusiasts. Competitive Analysis Competitors: Suzuki Vitara, Mitsubishi Outlander, Toyota RAV4 (earlier models), Nissan X-Trail (earlier models). Key Features Vehicle Strengths: Compact size, maneuverability, optional 4WD, practicality for light off-roading and urban use, fuel efficiency. Manual Value Proposition Benefits: Enables DIY maintenance, saves on repair costs, aids in accurate diagnosis, ensures proper repair procedures, extends vehicle lifespan. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, and Workshop Procedures Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive workshop manuals) Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English (standard for most international manuals of this type) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of all engine components including cooling, lubrication, fuel injection, ignition, exhaust, and emission control systems. Transmission: Coverage for both manual and automatic transmissions, including clutch, gearbox overhaul, torque converter, hydraulic control, and shift mechanisms. Drivetrain: Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including differentials, driveshafts, CV joints, and transfer case (if applicable). Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Power steering system components, rack and pinion assembly, steering column, and troubleshooting. Brakes: Hydraulic brake system, including ABS, EBD, brake pads, rotors, calipers, master cylinder, brake lines, and bleeding procedures. Electrical: Comprehensive electrical system coverage, including battery, charging system, starter, lighting, wipers, horn, power windows, door locks, and fuses/relays. Body And Interior: Body panel repair, interior trim removal/installation, door mechanisms, seat adjustment, and HVAC system. Diagnostic Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems. Procedures Included Scheduled Maintenance: Detailed schedules for oil changes, filter replacements, fluid checks, and other preventive maintenance tasks. Repair Procedures: Step-by-step instructions for component removal, replacement, and reassembly, including torque specifications. Troubleshooting Guides: Flowcharts and diagnostic trees for pinpointing the root cause of issues. Technical Data: Specifications for all major components, including clearances, tolerances, fluid capacities, and electrical values. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to major engine and transmission overhauls, electrical diagnostics, and bodywork. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Clarity: High-resolution graphics and clear text, ensuring readability for printing and digital viewing. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (most common) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 73.0 mm x 87.0 mm Compression Ratio: 9.0:1 or 9.4:1 (variant dependent) Horsepower: Approx. 102-109 PS (75-80 kW) @ 6000 rpm Torque: Approx. 13.5-14.2 kg-m (132-139 Nm) @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating recommendations within manual) Engine Management ECU: ECU (Engine Control Unit) with diagnostic capabilities (OBD-II) Lubrication Oil Capacity: Approx. 3.4 Liters (with filter change) Cooling System Coolant Capacity: Approx. 5.5 Liters 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Front-Wheel Drive (FWD) or Switchable Four-Wheel Drive (4WD) Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 (typical, verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (typical, verify with manual) 📐 Dimensions Exterior Length: Approx. 4015 mm Width: Approx. 1690 mm Height: Approx. 1700 mm Wheelbase: Approx. 2430 mm Ground Clearance: Approx. 190-200 mm Weights Curb Weight: Approx. 1250-1350 kg (depending on drivetrain and trim) Cargo Cargo Volume Seats Up: Approx. 300-350 Liters (estimated) Cargo Volume Seats Down: Approx. 750-850 Liters (estimated) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region and testing agency; refer to specific regional safety reports. Active Features ABS: Anti-lock Braking System (Standard on most models) Ebd: Electronic Brakeforce Distribution (Often paired with ABS) Traction Control: May be available on higher trims or 4WD models Passive Features Airbags: Front airbags for driver and passenger; side and curtain airbags may be optional or standard on certain trims. Seatbelts: Three-point seatbelts with pretensioners Child Seat Anchors: ISOFIX/LATCH system 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with standard speaker setup. Higher trims may offer MP3 compatibility and more speakers. Navigation: Optional aftermarket or factory navigation systems were available on some higher-spec models. Driver Assistance Parking Sensors: Available as an optional accessory on some models. Connectivity Auxiliary Input: May be present on later models or as an accessory. 🔧 Maintenance Service Intervals Engine Oil Change: Every 10,000 km or 12 months (whichever comes first), or 5,000 km in severe driving conditions. Oil Filter Replacement: With every oil change Air...
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Daihatsu Terios J2 2006-2013 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J2
Production Years:
2006-2013
Codes
Chassis Code:
J200, J210
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover
Target Audience:
Owners seeking to perform maintenance and repairs themselves, independent repair shops, and automotive enthusiasts.
Competitive Analysis
Competitors:
Suzuki Vitara, Mitsubishi Outlander, Toyota RAV4 (earlier models), Nissan X-Trail (earlier models).
Key Features
Vehicle Strengths:
Compact size, maneuverability, optional 4WD, practicality for light off-roading and urban use, fuel efficiency.
Manual Value Proposition
Benefits:
Enables DIY maintenance, saves on repair costs, aids in accurate diagnosis, ensures proper repair procedures, extends vehicle lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service, Repair, and Workshop Procedures
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Factory Service and Repair Workshop Manual
Language
Language:
English (standard for most international manuals of this type)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul of all engine components including cooling, lubrication, fuel injection, ignition, exhaust, and emission control systems.
Transmission:
Coverage for both manual and automatic transmissions, including clutch, gearbox overhaul, torque converter, hydraulic control, and shift mechanisms.
Drivetrain:
Front-wheel drive (FWD) and four-wheel drive (4WD) systems, including differentials, driveshafts, CV joints, and transfer case (if applicable).
Suspension:
Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and alignment procedures.
Steering:
Power steering system components, rack and pinion assembly, steering column, and troubleshooting.
Brakes:
Hydraulic brake system, including ABS, EBD, brake pads, rotors, calipers, master cylinder, brake lines, and bleeding procedures.
Electrical:
Comprehensive electrical system coverage, including battery, charging system, starter, lighting, wipers, horn, power windows, door locks, and fuses/relays.
Body And Interior:
Body panel repair, interior trim removal/installation, door mechanisms, seat adjustment, and HVAC system.
Diagnostic Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex faults across all vehicle systems.
Procedures Included
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, fluid checks, and other preventive maintenance tasks.
Repair Procedures:
Step-by-step instructions for component removal, replacement, and reassembly, including torque specifications.
Troubleshooting Guides:
Flowcharts and diagnostic trees for pinpointing the root cause of issues.
Technical Data:
Specifications for all major components, including clearances, tolerances, fluid capacities, and electrical values.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to major engine and transmission overhauls, electrical diagnostics, and bodywork.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Clarity:
High-resolution graphics and clear text, ensuring readability for printing and digital viewing.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE (most common)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.5 Liters (1495 cc)
Bore X Stroke:
73.0 mm x 87.0 mm
Compression Ratio:
9.0:1 or 9.4:1 (variant dependent)
Horsepower:
Approx. 102-109 PS (75-80 kW) @ 6000 rpm
Torque:
Approx. 13.5-14.2 kg-m (132-139 Nm) @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating recommendations within manual)
Engine Management
ECU:
ECU (Engine Control Unit) with diagnostic capabilities (OBD-II)
Lubrication
Oil Capacity:
Approx. 3.4 Liters (with filter change)
Cooling System
Coolant Capacity:
Approx. 5.5 Liters
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) or Switchable Four-Wheel Drive (4WD)
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (typical, verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (typical, verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 4015 mm
Width:
Approx. 1690 mm
Height:
Approx. 1700 mm
Wheelbase:
Approx. 2430 mm
Ground Clearance:
Approx. 190-200 mm
Weights
Curb Weight:
Approx. 1250-1350 kg (depending on drivetrain and trim)
Cargo
Cargo Volume Seats Up:
Approx. 300-350 Liters (estimated)
Cargo Volume Seats Down:
Approx. 750-850 Liters (estimated)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region and testing agency; refer to specific regional safety reports.
Active Features
ABS:
Anti-lock Braking System (Standard on most models)
Ebd:
Electronic Brakeforce Distribution (Often paired with ABS)
Traction Control:
May be available on higher trims or 4WD models
Passive Features
Airbags:
Front airbags for driver and passenger; side and curtain airbags may be optional or standard on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners
Child Seat Anchors:
ISOFIX/LATCH system
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with standard speaker setup. Higher trims may offer MP3 compatibility and more speakers.
Navigation:
Optional aftermarket or factory navigation systems were available on some higher-spec models.
Driver Assistance
Parking Sensors:
Available as an optional accessory on some models.
Connectivity
Auxiliary Input:
May be present on later models or as an accessory.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km or 12 months (whichever comes first), or 5,000 km in severe driving conditions.
Oil Filter Replacement:
With every oil change
Air Filter Replacement:
Every 20,000-30,000 km
Spark Plug Replacement:
Every 40,000-60,000 km (depending on plug type - Iridium recommended)
Coolant Replacement:
Every 40,000-50,000 km or 2-3 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 API SL or higher (verify specific viscosity and API rating with manual)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III or specific power steering fluid (verify with manual)
Transfer Case Fluid 4Wd:
API GL-4 or GL-5, SAE 75W-90 (verify with manual)
Differential Fluid Rear:
API GL-5, SAE 80W-90 (verify with manual)
Known Issues
Common Wear Items:
Suspension bushings, rear shock absorbers, exhaust system components, clutch wear (manual transmission).
Engine Reliability:
Generally reliable K3-VE engine, but can be sensitive to oil maintenance. Timing chain requires periodic inspection.
Electrical Quirks:
Occasional issues with window motors, central locking actuators, and sensor failures are not uncommon in older vehicles of this type.
Technical Tips
4Wd Maintenance:
Regular inspection and lubrication of the 4WD system components, including the transfer case and driveshafts, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly city cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate has been used for compact SUVs since the mid-1990s. The J2 generation represents a significant redesign from its predecessor, offering a more modern appearance and improved refinement.
Production
Manufacturing Locations:
Primarily Japan, with potential assembly in other regions for specific markets (e.g., Indonesia).
Market Performance
Sales Trends:
The Terios found a strong market in regions valuing compact, capable, and affordable SUVs, particularly in Asia and Europe.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While specific individual awards for the J2 Terios are not widely publicized, it was recognized for its value, practicality, and affordability within its segment in various markets.
Ratings
Customer Satisfaction:
Generally positive for reliability and cost of ownership, especially in markets where Daihatsu has a strong presence.
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