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2002 Daihatsu YRV Service and Repair Manual

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$141.00
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$141.00
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๐Ÿท๏ธ Basic Information Identification Make: Daihatsu Model: YRV Year: 2002 Generation Generation Designation: M100/M200 Series (First Generation) Codes Chassis Codes: M100, M101, M110, M111 ๐Ÿ‘‹ Introduction Market Position Segment: Subcompact MPV (Multi-Purpose Vehicle) / Kei car derivative for global markets. Competitive Analysis Competitors: Competed with vehicles like the Honda Fit/Jazz, Toyota Yaris, Nissan Cube, Suzuki Wagon R, and Mitsubishi Space Star/Mirage Dingo in various markets. Key Features Versatility: Known for its compact exterior dimensions and surprisingly spacious, flexible interior with various seating configurations. Reliability: Daihatsu's reputation for building durable and reliable smaller vehicles. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z, vehicle specific Page Count Estimated Page Count: Varies by manufacturer's original documentation, typically 500-1000+ pages for a comprehensive service manual. Manual Type Type: Service and Repair Manual Language Language: English (assumed, based on typical market availability for this vehicle and manual type) Format Format: Likely Printed Manual (as opposed to digital PDF, though digital versions are common). ๐Ÿ“– Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system. Drivetrain: Manual transmission, automatic transmission, front-wheel drive, all-wheel drive systems, drive shafts, differentials. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped). Electrical: Battery, charging system, starting system, ignition system, lighting system, instrumentation, body electrical (power windows, locks, etc.), HVAC controls, audio systems, basic diagnosis of modules. Body: Body construction, interior trim, exterior panels, doors, windows, bumpers, glass replacement, underbody. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, belt inspections and replacement, brake pad replacement, tire rotation. Diagnostic Procedures: Troubleshooting common symptoms, identifying causes, diagnostic trouble codes (DTCs) and their meanings (if applicable to the era), circuit testing. Component Repair And Replacement: Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components. Specifications And Tolerances: Torque specifications for fasteners, engine clearances, alignment specifications, fluid capacities, pressure readings. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive; covers everything from basic fluid changes to complete engine and transmission overhauls. Essential for professional technicians and serious DIY enthusiasts. ๐Ÿ“Š Manual Specifications File Format Format: Likely printed book format. If digital, would be PDF. Print Quality Quality: Professional dealership-grade printing with clear diagrams and text. Binding Type Binding: Typically coil-bound or spiral-bound for lay-flat usability in a workshop environment. Paper Type Paper: Durable, often glossy paper to withstand workshop conditions and protect printed diagrams. โš™๏ธ Engine Specifications Primary Engine Engine Code And Type: K3-VE (1.3L DOHC 16-valve Inline-4 VVT-i) Performance Horsepower Kw: Approximately 87-90 PS (64-66 kW) depending on market and exact tuning. Torque Nm: Approximately 120-125 Nm (89-92 lb-ft). Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) Technical Details Bore X Stroke: 72.0 mm x 80.5 mm (for K3-VE) Compression Ratio: 10.0:1 (for K3-VE) ๐Ÿ”ง Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission (often with overdrive) Features Drivetrain Options: Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) were available. ๐Ÿ“ Dimensions Exterior Length: Approximately 3,740 - 3,760 mm (147.2 - 148.0 inches) Width: Approximately 1,600 - 1,650 mm (63.0 - 65.0 inches) Height: Approximately 1,600 - 1,670 mm (63.0 - 65.7 inches) Wheelbase: Approximately 2,370 - 2,400 mm (93.3 - 94.5 inches) Weights Curb Weight: Approximately 960 - 1,080 kg (2,116 - 2,381 lbs) Gross Vehicle Weight Rating Gvwr: Typically around 1,400 - 1,500 kg (3,086 - 3,307 lbs) ๐Ÿ›ก๏ธ Safety Features Ratings Crash Test Results: Specific ratings vary by market and testing agency (e.g., NHTSA, Euro NCAP). Often performed reasonably well for its class and era, but without the advanced structural engineering of later vehicles. Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on certain 4WD models or higher trims. Passive Features Airbags: Driver and front passenger airbags typically standard. Side airbags less common or optional. Seatbelts: Three-point seatbelts with pretensioners for front occupants, two-point or three-point for rear occupants. ๐Ÿ’ก Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with basic speaker system. Often a 2-DIN unit. Navigation: Navigation systems were rare and generally aftermarket options for this era. Driver Assistance Cruise Control: Cruise control available on some higher trim levels or as an option. Connectivity Auxiliary Input: Auxiliary input for audio devices was not standard and would typically be an aftermarket addition. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult manual for exact interval. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Spark Plug Replacement: Typically at 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum...
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2002 Daihatsu YRV Service and Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Daihatsu
Model:
YRV
Year:
2002
Generation
Generation Designation:
M100/M200 Series (First Generation)
Codes
Chassis Codes:
M100, M101, M110, M111
๐Ÿ‘‹ Introduction
Market Position
Segment:
Subcompact MPV (Multi-Purpose Vehicle) / Kei car derivative for global markets.
Competitive Analysis
Competitors:
Competed with vehicles like the Honda Fit/Jazz, Toyota Yaris, Nissan Cube, Suzuki Wagon R, and Mitsubishi Space Star/Mirage Dingo in various markets.
Key Features
Versatility:
Known for its compact exterior dimensions and surprisingly spacious, flexible interior with various seating configurations.
Reliability:
Daihatsu's reputation for building durable and reliable smaller vehicles.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z, vehicle specific
Page Count
Estimated Page Count:
Varies by manufacturer's original documentation, typically 500-1000+ pages for a comprehensive service manual.
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (assumed, based on typical market availability for this vehicle and manual type)
Format
Format:
Likely Printed Manual (as opposed to digital PDF, though digital versions are common).
๐Ÿ“– Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system.
Drivetrain:
Manual transmission, automatic transmission, front-wheel drive, all-wheel drive systems, drive shafts, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped).
Electrical:
Battery, charging system, starting system, ignition system, lighting system, instrumentation, body electrical (power windows, locks, etc.), HVAC controls, audio systems, basic diagnosis of modules.
Body:
Body construction, interior trim, exterior panels, doors, windows, bumpers, glass replacement, underbody.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, fluid level checks and top-offs, belt inspections and replacement, brake pad replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting common symptoms, identifying causes, diagnostic trouble codes (DTCs) and their meanings (if applicable to the era), circuit testing.
Component Repair And Replacement:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor components.
Specifications And Tolerances:
Torque specifications for fasteners, engine clearances, alignment specifications, fluid capacities, pressure readings.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid changes to complete engine and transmission overhauls. Essential for professional technicians and serious DIY enthusiasts.
๐Ÿ“Š Manual Specifications
File Format
Format:
Likely printed book format. If digital, would be PDF.
Print Quality
Quality:
Professional dealership-grade printing with clear diagrams and text.
Binding Type
Binding:
Typically coil-bound or spiral-bound for lay-flat usability in a workshop environment.
Paper Type
Paper:
Durable, often glossy paper to withstand workshop conditions and protect printed diagrams.
โš™๏ธ Engine Specifications
Primary Engine
Engine Code And Type:
K3-VE (1.3L DOHC 16-valve Inline-4 VVT-i)
Performance
Horsepower Kw:
Approximately 87-90 PS (64-66 kW) depending on market and exact tuning.
Torque Nm:
Approximately 120-125 Nm (89-92 lb-ft).
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Petrol)
Technical Details
Bore X Stroke:
72.0 mm x 80.5 mm (for K3-VE)
Compression Ratio:
10.0:1 (for K3-VE)
๐Ÿ”ง Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (often with overdrive)
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) were available.
๐Ÿ“ Dimensions
Exterior
Length:
Approximately 3,740 - 3,760 mm (147.2 - 148.0 inches)
Width:
Approximately 1,600 - 1,650 mm (63.0 - 65.0 inches)
Height:
Approximately 1,600 - 1,670 mm (63.0 - 65.7 inches)
Wheelbase:
Approximately 2,370 - 2,400 mm (93.3 - 94.5 inches)
Weights
Curb Weight:
Approximately 960 - 1,080 kg (2,116 - 2,381 lbs)
Gross Vehicle Weight Rating Gvwr:
Typically around 1,400 - 1,500 kg (3,086 - 3,307 lbs)
๐Ÿ›ก๏ธ Safety Features
Ratings
Crash Test Results:
Specific ratings vary by market and testing agency (e.g., NHTSA, Euro NCAP). Often performed reasonably well for its class and era, but without the advanced structural engineering of later vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on certain 4WD models or higher trims.
Passive Features
Airbags:
Driver and front passenger airbags typically standard. Side airbags less common or optional.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, two-point or three-point for rear occupants.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with basic speaker system. Often a 2-DIN unit.
Navigation:
Navigation systems were rare and generally aftermarket options for this era.
Driver Assistance
Cruise Control:
Cruise control available on some higher trim levels or as an option.
Connectivity
Auxiliary Input:
Auxiliary input for audio devices was not standard and would typically be an aftermarket addition.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult manual for exact interval.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Typically at 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs (check manual for specific plug type and interval).
Fluid Specifications
Engine Oil Type:
API SJ or higher, Viscosity SAE 0W-20, 5W-20, or 5W-30 (refer to manual for specific climate and engine recommendations). Often requires synthetic oil.
Transmission Fluid Type Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90. Check manual for exact specification.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF (Automatic Transmission Fluid). Check manual for exact specification.
Coolant Type:
Ethylene Glycol based antifreeze, typically a pink or red long-life coolant (e.g., Toyota Super Long Life Coolant equivalent). Mixture 50/50 with distilled water.
Known Issues
Ignition Coils:
Individual ignition coil failure can lead to misfires and rough running.
Oxygen Sensors:
Failure of O2 sensors can affect fuel economy and emissions.
Automatic Transmission Sluggishness:
Older automatic transmissions may exhibit some sluggishness or hesitation if fluid and filter are not maintained.
Suspension Wear:
Front suspension components (ball joints, control arm bushings) can wear over time, especially with heavy use or poor road conditions.
๐Ÿ“š Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly in the Japanese domestic market (Kei cars) and for export to various global markets.
Model Evolution
Yrv Development:
The YRV (Your Recreational Vehicle) was introduced in 1999 as a successor to the Pyzar and Sirion (Move for Kei market). It aimed to blend the practicality of a small MPV with the agility of a compact car. The 2002 model year represents the early phase of this generation.
Production
Manufacturing Location:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
๐Ÿ† Awards & Recognition
Recognitions
Awards And Accolades:
While specific major international awards for the YRV are not widely documented, Daihatsu vehicles consistently receive positive recognition in their domestic market for reliability, practicality, and value.
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