๐ท๏ธ Basic Information Identification Make: Daihatsu Model: YRV Year: 2003 Product Type: Service and Repair Manual ๐ Introduction Market Position Vehicle Segment: Subcompact hatchback/MPV, known for its practicality and compact size. Competitive Analysis Competitors: Competes with vehicles like the Toyota Yaris (Vitz), Honda Fit (Jazz), and Nissan Note. Key Features Design Philosophy: Compact exterior dimensions with surprisingly spacious and flexible interior packaging, often featuring a sliding rear seat. Powertrain Options: Available with efficient 3-cylinder and 4-cylinder engines, and often offered with CVT or automatic transmissions. ๐ Manual Details Coverage Areas Coverage Scope: All Models & All Repairs A-Z Target Audience: Dealership Technicians and DIY Enthusiasts Manual Type Type: Vehicle Specific Service and Repair Manual Authenticity: Exact same manual used by dealership technicians Language Language: English Format Format: Digital (likely PDF, implied by common digital manual formats) Page Count Page Count: Extensive (precise number not provided, but implied by 'All Repairs A-Z' and dealership use) ๐ Manual Coverage Systems Covered Engine: Comprehensive coverage including diagnostics, repair, overhaul, and component testing. Transmission: Detailed procedures for automatic and manual transmissions, including repair and adjustment. Drivetrain: Front-wheel drive and all-wheel drive systems, including differentials and driveshafts. Suspension: Front and rear suspension components, alignment procedures, and shock absorber/strut replacement. Brakes: Disc and drum brake systems, ABS diagnostics and repair, hydraulic system bleeding, and component replacement. Steering: Power steering system, steering column, and tie rod end replacement. Electrical: Complete wiring diagrams, starter, alternator, battery service, lighting, and accessory circuits. Climate Control: Air conditioning system diagnostics, refrigerant handling, and heater core replacement. Bodywork: Panel removal and installation, interior trim, and glass replacement. Diagnostics: Troubleshooting guides, symptom-based diagnostics, and OBD-II code explanations. Procedures Included Maintenance: Routine servicing, fluid changes, filter replacements, and tune-ups. Repair: Step-by-step repair procedures for all major vehicle systems. Overhaul: Complete engine and transmission rebuild procedures. Adjustment: Adjustments for brakes, clutch, and other mechanical components. Diagnostics: Systematic troubleshooting and diagnostic routines. Installation: Procedures for installing replacement parts and accessories. Technical Depth Depth: Comprehensive from basic maintenance to advanced engine and transmission overhauls. Detail Level: Includes torque specifications, clearance measurements, and diagnostic data. ๐ Manual Specifications File Format Digital Quality: High-resolution, searchable text and clear diagrams (typical for professional digital manuals). Print Quality Print Compatibility: Printable pages for workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Code: Likely K3-VE (1.3L) or 3SZ-VE (1.5L) based on model year and market, but specific engines for the 2003 YRV are detailed in the manual. Displacement: Commonly 1.3-liter (1298cc) or 1.5-liter (1495cc) Inline-4. Performance Horsepower: Varies by engine, typically in the range of 80-100 hp for 1.3L and 90-110 hp for 1.5L. Torque: Corresponding torque figures typically around 110-130 Nm for 1.3L and 120-140 Nm for 1.5L. Fuel System Injection Type: Electronic Fuel Injection (EFI). Fuel Requirement: Unleaded gasoline, typically 91 AKI (Octane rating). Valvetrain Configuration: DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder). Cooling System Coolant Type: Ethylene Glycol based antifreeze/coolant (refer to manual for specific Daihatsu specification, e.g., Dai-Coolant). ๐ง Transmission Standard Transmission Type Standard: Likely a 4-speed Automatic or 5-speed Manual Transmission (MT). Optional Transmission Type Optional: Continuously Variable Transmission (CVT) was a common option on many YRV models. Features Transmission Fluid: Specific Automatic Transmission Fluid (ATF) type required (e.g., Dexron III/VI equivalent or manufacturer-specific). Manual transmission fluid (gear oil) also specified. Drive System: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations. ๐ Dimensions Exterior Length: Approximately 3,800 - 3,950 mm (varies slightly by trim/configuration). Width: Approximately 1,690 - 1,700 mm. Height: Approximately 1,550 - 1,600 mm. Wheelbase: Approximately 2,410 mm. Weights Curb Weight: Typically in the range of 950 - 1,100 kg, depending on configuration and engine. ๐ก๏ธ Safety Features Ratings Crash Test Ratings: Specific ratings (e.g., NHTSA, Euro NCAP) for the 2003 model year would be detailed if available and relevant to the target market. Japanese NCAP ratings likely available. Active Features ABS: Anti-lock Braking System (ABS) typically available as an option or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on certain models. Passive Features Airbags: Driver and front passenger airbags standard, side airbags optional on some trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants. ๐ก Technology Features Infotainment Audio System: Basic AM/FM/CD or cassette player, with optional upgrades available. Manual covers stereo system diagnostics and wiring. Driver Assistance Parking Sensors: Rare, but potentially available as an aftermarket accessory or a very specific OEM option. Connectivity Usb Aux Ports: Not standard on 2003 models; typically requires aftermarket installation covered in the manual's electrical section. ๐ง Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact schedule). Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on inspection....
Air conditioning system diagnostics, refrigerant handling, and heater core replacement.
Bodywork:
Panel removal and installation, interior trim, and glass replacement.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, and OBD-II code explanations.
Procedures Included
Maintenance:
Routine servicing, fluid changes, filter replacements, and tune-ups.
Repair:
Step-by-step repair procedures for all major vehicle systems.
Overhaul:
Complete engine and transmission rebuild procedures.
Adjustment:
Adjustments for brakes, clutch, and other mechanical components.
Diagnostics:
Systematic troubleshooting and diagnostic routines.
Installation:
Procedures for installing replacement parts and accessories.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and transmission overhauls.
Detail Level:
Includes torque specifications, clearance measurements, and diagnostic data.
๐ Manual Specifications
File Format
Digital Quality:
High-resolution, searchable text and clear diagrams (typical for professional digital manuals).
Print Quality
Print Compatibility:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Code:
Likely K3-VE (1.3L) or 3SZ-VE (1.5L) based on model year and market, but specific engines for the 2003 YRV are detailed in the manual.
Displacement:
Commonly 1.3-liter (1298cc) or 1.5-liter (1495cc) Inline-4.
Performance
Horsepower:
Varies by engine, typically in the range of 80-100 hp for 1.3L and 90-110 hp for 1.5L.
Torque:
Corresponding torque figures typically around 110-130 Nm for 1.3L and 120-140 Nm for 1.5L.
Fuel System
Injection Type:
Electronic Fuel Injection (EFI).
Fuel Requirement:
Unleaded gasoline, typically 91 AKI (Octane rating).
Valvetrain
Configuration:
DOHC (Double Overhead Camshaft), 16 valves (4 valves per cylinder).
Cooling System
Coolant Type:
Ethylene Glycol based antifreeze/coolant (refer to manual for specific Daihatsu specification, e.g., Dai-Coolant).
๐ง Transmission
Standard
Transmission Type Standard:
Likely a 4-speed Automatic or 5-speed Manual Transmission (MT).
Optional
Transmission Type Optional:
Continuously Variable Transmission (CVT) was a common option on many YRV models.
Features
Transmission Fluid:
Specific Automatic Transmission Fluid (ATF) type required (e.g., Dexron III/VI equivalent or manufacturer-specific). Manual transmission fluid (gear oil) also specified.
Drive System:
Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations.
๐ Dimensions
Exterior
Length:
Approximately 3,800 - 3,950 mm (varies slightly by trim/configuration).
Width:
Approximately 1,690 - 1,700 mm.
Height:
Approximately 1,550 - 1,600 mm.
Wheelbase:
Approximately 2,410 mm.
Weights
Curb Weight:
Typically in the range of 950 - 1,100 kg, depending on configuration and engine.
๐ก๏ธ Safety Features
Ratings
Crash Test Ratings:
Specific ratings (e.g., NHTSA, Euro NCAP) for the 2003 model year would be detailed if available and relevant to the target market. Japanese NCAP ratings likely available.
Active Features
ABS:
Anti-lock Braking System (ABS) typically available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on certain models.
Passive Features
Airbags:
Driver and front passenger airbags standard, side airbags optional on some trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
๐ก Technology Features
Infotainment
Audio System:
Basic AM/FM/CD or cassette player, with optional upgrades available. Manual covers stereo system diagnostics and wiring.
Driver Assistance
Parking Sensors:
Rare, but potentially available as an aftermarket accessory or a very specific OEM option.
Connectivity
Usb Aux Ports:
Not standard on 2003 models; typically requires aftermarket installation covered in the manual's electrical section.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact schedule).
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on inspection.
Spark Plug Replacement:
Typically every 80,000-100,000 km for iridium or platinum tipped plugs.
Timing Belt Replacement:
If equipped with a timing belt (some engines might use a chain), replacement is typically around 100,000-150,000 km. Crucial to confirm belt or chain in manual.
Fluid Specifications
Engine Oil Grade:
0W-20, 5W-30, or 10W-30 depending on climate and engine type (manual will specify exact API/ILSAC rating).
Coolant Type:
Daihatsu Genuine Coolant or equivalent (e.g., Toyota Super Long Life Coolant) - typically a pink/red or blue long-life coolant. Manual confirms specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Like many vehicles of this age, potential issues may include worn suspension components (bushings, ball joints), exhaust system corrosion, and occasional minor electrical gremlins.
Transmission Notes:
CVT transmissions require specific maintenance and fluid types; improper care can lead to premature wear.
Engine Reliability:
Daihatsu engines are generally reliable, but adherence to maintenance schedules outlined in the manual is critical for longevity.
๐ Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is known for producing compact and fuel-efficient vehicles.
Model Evolution
Yrv Introduction:
The Daihatsu YRV was first introduced in 1999 and was produced until 2005. It was designed as a versatile subcompact car with a focus on interior space and practicality.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Model Code:
M200G/M201G (FWD), M211G (4WD) are common chassis codes for this generation.
๐ Awards & Recognition
Recognitions
Market Accolades:
While specific awards for the 2003 YRV are not widely publicized globally, Daihatsu vehicles are generally recognized for their fuel efficiency and value in their respective markets.