Daihatsu YRV M201 2004 Workshop Repair Service Manual
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๐ท๏ธ Basic Information Identification Make: Daihatsu Model: YRV Generation Code: M201 Model Year: 2004 Body Style: Compact MPV / Hatchback Chassis Code: M201 ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their 2004 Daihatsu YRV M201. Competitive Analysis Manual Advantage: Provides same level of detail as used by professional technicians, offering significant cost savings for repairs. Key Features Completeness: Complete and intact manual with no missing or corrupt parts/pages, identical to what is used in official service shops. Usability: Easy-to-follow directions, numbered instructions, and comprehensive diagrams facilitate efficient repair. Format Advantage: Digital PDF format allows for selective printing of sections, protecting the digital copy from dirt and damage. ๐ Manual Details Coverage Areas Comprehensive Scope: All Models, Engines, Trim Levels, and Transmission Types for the 2004 Daihatsu YRV M201 Page Count Estimated Pages: Hundreds (specific count not provided, but described as a complete informational book) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download ๐ Manual Coverage Systems Covered Engine Service: Engine Service / Repair, Fuel Injection / Fuel System, Cooling System, Emission System, Engine Control System Transmission Service: Transmission Service / Repair, Differential / Drive, Axle Chassis And Suspension: Brake System, Suspension, Steering, Chassis / Body Electrical And HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioner General Maintenance And Troubleshooting: General Maintenance, Troubleshooting, Periodic Lubrication, Restraint System, Interior Procedures Included Repair Procedures: Detailed substeps for repair procedures, step-by-step numbered instructions, disassembly, assembly, cleaning, and reinstalling procedures Diagnostic Procedures: Comprehensive diagnostic information, troubleshooting electrical system problems Maintenance Procedures: Maintenance, periodic lubrication Technical Depth Depth: Professional Technician Level - Covers advanced diagnostics, detailed repair instructions, and complete system overhauls. Illustrations: Detailed illustrations, drawings, photos, and enlarged insets for part identification. Information Type: Critical information with notes, cautions, and warnings throughout. ๐ Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability Zoom Functionality: Zoom IN/OUT enabled Delivery Method Delivery: Instant Download Software Requirements Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip (for downloading/extracting) Compatibility Operating Systems: All Versions of Windows & Mac โ๏ธ Engine Specifications Primary Engine Engine Type: Likely a K3-VE or similar 1.3L DOHC inline-4 cylinder engine (specific engine code not provided, but common for the M201 generation). Performance Displacement: Estimated 1.3 Liters (1298 cc) based on common YRV configurations. Horsepower Range: Typically around 80-90 PS (approx. 79-89 hp) for the 1.3L variants. Torque Range: Expected range of 120-130 Nm (approx. 88-96 lb-ft). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-point Fuel Injection (MPI) Engine Management ECU Coverage: Detailed information on the Engine Control System (ECU) and its functions. ๐ง Transmission Standard Transmission Type Standard: Likely a 4-speed Automatic Transmission (AT) or a 5-speed Manual Transmission (MT) depending on market and trim. Optional Transmission Type Optional: Could include CVT (Continuously Variable Transmission) for certain markets/trims. Features Transmission Service: Covers service and repair procedures for both automatic and manual transmissions. ๐ Dimensions Exterior Length: Approx. 3,900 mm (153.5 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,620 mm (63.8 in) to 1,650 mm (65.0 in) depending on roofline/options. Weights Curb Weight: Typically ranging from 1000 kg to 1100 kg (approx. 2200 lbs to 2425 lbs) depending on configuration. ๐ก๏ธ Safety Features Ratings Crash Test Data: Manual may contain information on structural integrity and safety system design, but specific crash test ratings (e.g., NCAP) would need independent verification. Active Features Braking System: Covers front disc and rear drum brakes, possibly ABS depending on trim. Passive Features Restraint System: Includes coverage of seat belts, airbags (if equipped), and other passive safety features. ๐ก Technology Features Infotainment Audio System: Basic radio/CD player configurations common for the era; manual may cover head unit removal/replacement and speaker wiring. Driver Assistance ABS: ABS availability varied by trim; if equipped, the manual covers its operation and diagnostics. ๐ง Maintenance Service Intervals Oil Change Interval: Typical interval of 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions (manual will specify). Air Filter Replacement: Recommended replacement every 20,000-30,000 km (12,000-18,000 miles) or annually. Spark Plug Replacement: Intervals vary significantly based on plug type (copper, platinum, iridium); manual will detail specific recommendations. Fluid Specifications Engine Oil: Likely 5W-30 or 5W-40 synthetic or semi-synthetic oil, meeting API SL/SM or ILSAC GF-3/GF-4 standards (manual to confirm). Coolant: Ethylene glycol-based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent) mixed with distilled water, typically a 50/50 ratio. Transmission Fluid: For automatic transmissions: Dexron III/VI equivalent or specified ATF. For manual transmissions: GL-4 gear oil (specific viscosity and spec to be confirmed by manual). Known Issues Common Wear Items: Potential wear items include suspension components (bushings, ball joints), catalytic converter, and ignition coils, especially at higher mileage. Electrical Diagnostics: The manual's detailed wiring diagrams and electrical system coverage are invaluable for diagnosing...
Detailed information on the Engine Control System (ECU) and its functions.
๐ง Transmission
Standard
Transmission Type Standard:
Likely a 4-speed Automatic Transmission (AT) or a 5-speed Manual Transmission (MT) depending on market and trim.
Optional
Transmission Type Optional:
Could include CVT (Continuously Variable Transmission) for certain markets/trims.
Features
Transmission Service:
Covers service and repair procedures for both automatic and manual transmissions.
๐ Dimensions
Exterior
Length:
Approx. 3,900 mm (153.5 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,620 mm (63.8 in) to 1,650 mm (65.0 in) depending on roofline/options.
Weights
Curb Weight:
Typically ranging from 1000 kg to 1100 kg (approx. 2200 lbs to 2425 lbs) depending on configuration.
๐ก๏ธ Safety Features
Ratings
Crash Test Data:
Manual may contain information on structural integrity and safety system design, but specific crash test ratings (e.g., NCAP) would need independent verification.
Active Features
Braking System:
Covers front disc and rear drum brakes, possibly ABS depending on trim.
Passive Features
Restraint System:
Includes coverage of seat belts, airbags (if equipped), and other passive safety features.
๐ก Technology Features
Infotainment
Audio System:
Basic radio/CD player configurations common for the era; manual may cover head unit removal/replacement and speaker wiring.
Driver Assistance
ABS:
ABS availability varied by trim; if equipped, the manual covers its operation and diagnostics.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typical interval of 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions (manual will specify).
Air Filter Replacement:
Recommended replacement every 20,000-30,000 km (12,000-18,000 miles) or annually.
Spark Plug Replacement:
Intervals vary significantly based on plug type (copper, platinum, iridium); manual will detail specific recommendations.
Fluid Specifications
Engine Oil:
Likely 5W-30 or 5W-40 synthetic or semi-synthetic oil, meeting API SL/SM or ILSAC GF-3/GF-4 standards (manual to confirm).
Coolant:
Ethylene glycol-based antifreeze (e.g., Toyota Super Long Life Coolant or equivalent) mixed with distilled water, typically a 50/50 ratio.
Transmission Fluid:
For automatic transmissions: Dexron III/VI equivalent or specified ATF. For manual transmissions: GL-4 gear oil (specific viscosity and spec to be confirmed by manual).
Known Issues
Common Wear Items:
Potential wear items include suspension components (bushings, ball joints), catalytic converter, and ignition coils, especially at higher mileage.
Electrical Diagnostics:
The manual's detailed wiring diagrams and electrical system coverage are invaluable for diagnosing intermittent electrical faults.
๐ Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing compact and fuel-efficient vehicles, known for reliability and value.
Model Evolution
Yrv Development:
The Daihatsu YRV (also known as the Boon/Sirion in some markets) was designed as a versatile and practical small car, fitting into the 'miniwagon' or compact MPV segment.
Production
Production Period:
The YRV generation covered by this manual was produced from roughly 2000 to 2006.
๐ Awards & Recognition
Recognitions
Industry Recognition:
The YRV was generally well-received for its practicality, maneuverability, and fuel efficiency in its segment, though specific industry awards are not widely documented.