David Brown Tractor 1594 WSM Service Manual Repair
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๐ท๏ธ Basic Information Identification Make: David Brown Model: 1594 Model Series: 1594 Series Product Type: Service Repair Manual Download ๐ Introduction Market Position Target Audience: David Brown tractor owners, agricultural mechanics, repair shops Competitive Analysis Value Proposition: Enables cost savings through DIY repairs, provides comprehensive technical knowledge Key Features Manual Benefits: Step-by-step instructions, clear pictures, wiring diagrams, covers all services and repairs Ease Of Use: Designed to make repair jobs easy to follow ๐ Manual Details Coverage Areas General Coverage: All areas of repair, routine maintenance Specific Coverage: Engine, Transmission, Hydraulics, Electrical System, Chassis, Bodywork, PTO Page Count Estimated Page Count: Varies, but described as 'in-depth' and 'full professional quality' Manual Type Manual Type: Workshop Service Manual (WSM) / Service Repair Manual Language Language: English Format File Format: PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader Compatibility Operating System Compatibility: All Versions of Windows & Mac ๐ Manual Coverage Systems Covered Engine Systems: Fuel system, cooling system, lubrication system, ignition (diesel timing), exhaust system, engine overhaul procedures Transmission Systems: Gearbox, clutch, differential, drive shafts, PTO operation and repair Hydraulic Systems: Hydraulic pump, control valves, cylinders, linkage, operation of auxiliary hydraulic services Electrical Systems: Wiring diagrams, starter system, charging system, lighting, instrumentation, fault finding Chassis And Braking: Steering system, front axle, rear axle, braking system components, lubrication points Bodywork And Operator Station: Fenders, bonnet, operator controls, seating, safety features Procedures Included Maintenance Procedures: Scheduled servicing, oil changes, filter replacements, lubrication, adjustments Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly Troubleshooting Procedures: Diagnostic charts and guidance for identifying and resolving common faults and issues Wiring Diagrams: Detailed electrical schematics for all tractor systems Technical Depth Depth Of Information: Comprehensive, suitable for DIY mechanics and professional technicians Diagnostic Capability: Advanced diagnostics, fault codes (if applicable), systematic troubleshooting Rebuild Procedures: Full rebuild instructions for major components like the engine and transmission ๐ Manual Specifications File Format File Format Detail: PDF Print Quality Printability: Full Printable Image Quality: Professional quality, clear pictures and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โ๏ธ Engine Specifications Primary Engine Engine Manufacturer: David Brown (typically Perkins or own manufactured engines for this era) Engine Type: Diesel Engine Configuration: Likely inline 3 or 4 cylinder (common for this model designation) Performance Horsepower Range: Typically in the 70-90 PTO HP range for models of this class and era. Torque Specifications: Detailed torque values for engine components will be present in the manual. Fuel System Fuel Type: Diesel Fuel Injection System: Likely mechanical direct injection system (e.g., CAV, Simms, Lucas) ๐ง Transmission Standard Transmission Type: Likely a fully synchronized or unsynchronized manual gearbox. Gear Configurations: Typically 8-speed or 12-speed forward gears, with 2 reverse gears. Optional Power Take Off Pto: Standard PTO operation and maintenance, likely 540/1000 RPM selectable. Features Clutch Type: Dual-stage or single-stage clutch system. Rear Axle And Differential: Differential lock, rear axle overhaul, bearing adjustments. ๐ Dimensions Exterior Overall Length: Detailed dimensions available in manual, typical for a tractor of this class. Wheelbase: Detailed dimensions available in manual. Weights Operating Weight: Approximate range of 6,000-7,500 lbs (2,700-3,400 kg) without ballast. ๐ก๏ธ Safety Features Ratings Rollover Protection: Likely optional ROPS (Roll Over Protective Structure) or frame, details on installation and inspection in manual. Active Features Braking System Type: Hydraulic disc brakes (wet or dry) or drum brakes. Passive Features Operator Station Design: Ergonomic considerations, control placement, vibration isolation. ๐ก Technology Features Infotainment Instrumentation: Basic analog gauges for oil pressure, coolant temperature, fuel level, tachometer, and hour meter. Driver Assistance Traction Control: N/A (mechanical differential lock is the primary traction aid). Connectivity Electrical System Voltage: Typically 12-volt negative ground system. ๐ง Maintenance Service Intervals Engine Oil Change Interval: Typically every 250 hours or annually, specific details in manual. Hydraulic Oil Change Interval: Typically every 12 months or as per hours, specific details in manual. Transmission Oil Change Interval: Typically every 12-24 months or as per hours, specific details in manual. Fluid Specifications Engine Oil Type: API CD or CE rated diesel engine oil, typically 15W-40 or 20W-50 depending on ambient temperature. Specific SAE grade in manual. Hydraulic Transmission Oil: Universal Tractor Transmission Oil (UTTO) or equivalent, with specific brand recommendations and API classifications in the manual. Coolant Specification: Ethylene glycol based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water. Known Issues Common Wear Items: Clutch wear, PTO engagement issues, hydraulic pump performance degradation, starter motor fatigue. Diesel Engine Maintenance: Fuel injector maintenance, glow plug system checks, timely filter replacements (fuel, oil, air). ๐ Vehicle History Brand Heritage Manufacturer: David Brown Tractors Ltd. was a British agricultural machinery manufacturer. Model Evolution David Brown Lineage: The 1594 belongs to the later generation of David Brown tractors, succeeding earlier models like the 990/995/996 series. It was...
David Brown Tractors Ltd. was a British agricultural machinery manufacturer.
Model Evolution
David Brown Lineage:
The 1594 belongs to the later generation of David Brown tractors, succeeding earlier models like the 990/995/996 series. It was part of a range that included the 1294, 1494, and 1694 models, often using Perkins engines.
Production
Production Period:
The 1594 model was produced in the late 1970s and early 1980s.
Manufacturing Location:
United Kingdom (Meltham, Yorkshire)
๐ Awards & Recognition
Recognitions
Industry Recognition:
David Brown tractors were generally well-regarded for their robustness and build quality in their era.