This comprehensive Detroit Diesel Series 60 Service Repair Manual provides you with all the information you need to perform repairs on your truck engine. It is packed with detailed pictures, wiring diagrams, and high-quality information, ensuring you have everything at your fingertips to get the job done right the first time. The manual contains over 340 pages of detailed information covering a wide range of topics, including: * **General Information:** Get a thorough understanding of the Series 60 engine, its components, and overall operation. * **Engine:** Explore the engine's internal workings, including the crankshaft, pistons, connecting rods, and cylinder heads. * **Fuel System:** Learn about the fuel injection system, fuel lines, filters, and fuel pump operation. * **Lubrication System:** Discover how the lubrication system operates, including oil filters, oil pump, and oil pressure regulation. * **Cooling System:** Dive into the intricacies of the cooling system, including the radiator, thermostat, and coolant flow. * **Fuel, Lubricating Oil, and Coolant:** Gain valuable insights on the types and specifications of fuels, oils, and coolants to use for optimal engine performance. * **Air Intake System:** Understand the functioning of the air intake system, including air filter, turbocharger, and intake manifold. * **Exhaust System:** Learn about the exhaust system's components, including the exhaust manifold, turbocharger, and muffler. * **Electrical Equipment:** Explore the electrical system, including wiring diagrams, sensors, and control modules. * **Power Take-Off:** Understand the operation of the power take-off system, used to power auxiliary equipment. * **Special Equipment:** Discover the use of specialized tools and equipment needed for specific repair tasks. * **Operation and Verification:** Learn how to properly operate and verify the engine's functionality. * **Engine Tune-Up:** Discover the steps involved in performing routine engine tune-ups. * **Preventive Maintenance:** Gain knowledge on preventative maintenance procedures to keep your engine running smoothly. * **Engine Storage:** Learn the proper procedures for storing your Series 60 engine when not in use. * **Ignition System:** Understand the workings of the ignition system, including spark plugs and ignition coils. * **Misfiring Cylinder:** Diagnose and troubleshoot misfiring cylinders. * **Starting Difficulty (Engine Rotates):** Identify and resolve issues related to starting problems when the engine rotates. * **No Start (Engine Will Not Rotate):** Troubleshoot situations where the engine does not turn over. * **Excessive Oil Consumption:** Determine the cause of excessive oil consumption and learn how to fix it. * **Excessive Crankcase Pressure:** Diagnose and address issues related to high crankcase pressure. * **Excessive Exhaust Smoke (Black or Gray):** Identify the reasons for excessive black or gray smoke from the exhaust and find solutions. * **Excessive Blue Smoke:** Diagnose and address the cause of excessive blue smoke from the exhaust. * **Excessive White Smoke:** Identify the reasons for excessive white smoke from the exhaust and find solutions. * **Rough Running or Stalling:** Troubleshoot rough running or stalling issues. * **Lack of Power:** Diagnose and resolve issues related to loss of engine power. * **Low Oil Pressure:** Identify and address low oil pressure issues. * **High Coolant Temperature:** Diagnose and resolve problems related to excessive coolant temperatures.

The Detroit Diesel Series 60 Service Repair Manual is an essential resource for truck mechanics and owners dealing with the iconic Series 60 engine. This engine, produced by Detroit Diesel Corporation (now part of Daimler Trucks North America), revolutionized the trucking industry with its robust design and powerful performance. Introduced in 1987, the Series 60 quickly gained popularity for its fuel efficiency, reliability, and durability, becoming the standard engine for heavy-duty trucks across North America. Its 60-degree V8 configuration, coupled with a range of displacement options from 12.7 to 14.0 liters, provided a significant power output, making it suitable for various applications, from long-haul trucking to construction and mining. The Series 60 engine was renowned for its sturdy construction, featuring a cast-iron block and heads, along with a robust crankshaft and connecting rods, offering exceptional longevity and resistance to wear and tear. The Detroit Diesel Series 60 Service Repair Manual acts as a comprehensive guide for maintaining and troubleshooting this powerful engine. This detailed document provides step-by-step instructions, diagrams, and specifications for all aspects of engine repair, from basic maintenance procedures like oil changes and filter replacements to complex overhauls and component replacements. The manual covers every system within the engine, including the fuel system, air intake system, cooling system, lubrication system, emissions systems, and electrical systems. It also includes troubleshooting guides for diagnosing common problems and provides detailed information on the use of specialized tools and equipment for specific repair procedures. The inclusion of detailed diagrams and illustrations simplifies the understanding of complex mechanisms and facilitates efficient and accurate repairs. This manual is an invaluable asset for professional technicians and owner-operators alike, ensuring proper maintenance and extending the lifespan of the powerful Detroit Diesel Series 60 engine.