🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Product Type: Service and Repair Manual Codes Platform: NS (Facelift) 👋 Introduction Market Position Segment: Minivan (Mid-size) Key Selling Points Vehicle: Versatile interior, family-friendly features, value for money, Stow 'n Go seating precursor. Competitive Analysis Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager. Key Features Manual Advantage: Vehicle-specific, technician-level detail ensures accuracy and completeness, vital for proper maintenance and repair of a complex vehicle like the Caravan. Manual Target Audience: Professional mechanics, DIY enthusiasts, fleet maintenance personnel. 📋 Manual Details Coverage Areas General Coverage: All Models, All Repairs A-Z Technical Level: Technician Level (Dealership Equivalent) Page Count Estimated Pages: 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Printed (typical for original FSMs), PDF (common for digital sales) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder heads, crankshaft, pistons, connecting rods, camshafts, timing systems, oil pump, lubrication. Engine Performance: Fuel system, ignition system, emission controls, cooling system, intake manifold, exhaust system, engine diagnostics and tuning. Transmission: Automatic transmission (e.g., 41TE, 42LE) service, disassembly, assembly, hydraulic control, torque converter, electronic controls, diagnostics. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, transfer case (if applicable), propeller shaft (if applicable). Suspension: Front suspension (struts, control arms, ball joints, steering knuckles), rear suspension (solid axle, leaf springs/coil springs, shock absorbers), alignment specifications. Brakes: Front disc brakes, rear drum brakes (common), ABS system components, hydraulic lines, brake fluid specifications, bleeding procedures, parking brake. Steering: Power steering system, steering gear/rack and pinion, steering column, tie rod ends, alignment. Electrical System: Battery, charging system (alternator), starting system (starter motor), ignition system, lighting system, fuses, relays, wiring diagrams. Body And Interior: Body panel removal/installation, doors, hood, tailgate, interior trim, seating, HVAC system (heating, ventilation, air conditioning), door locks, power windows, mirrors. Body Electrical: Instrument cluster, body control module (BCM), power accessories, security systems, interior/exterior lighting, wiper system. Diagnostics: Comprehensive diagnostic procedures for powertrain control module (PCM), anti-lock braking system (ABS), and body control module (BCM). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement, belt replacement. Repair: Component replacement (alternator, starter, water pump, radiator, master cylinder, suspension components, interior/exterior parts), minor engine and transmission repairs. Troubleshooting: Diagnostic flowcharts for common and complex issues, symptom-based troubleshooting guides. Specifications: Torque specifications for all fasteners, fluid capacities, engine timing, suspension alignment angles, electrical specifications. Wiring Diagrams: Detailed, vehicle-specific wiring schematics for all major systems. Wheel Alignment: Front and rear alignment specifications and procedures. Fuel System Diagnosis: Fuel pump testing, injector diagnosis, fuel pressure testing. Hvvac Service: Refrigerant handling (R-134a), component replacement (compressor, condenser, evaporator), blower motor, blend door actuators, heater core replacement. Body Repair: Door panel removal, tailgate latch repair, bumper cover replacement, glass replacement procedures. Technical Depth Depth: Comprehensive: Covers routine maintenance, component replacement, advanced diagnostics, and some major overhaul procedures. Suitable for DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format Digital Format: PDF (Searchable, Bookmarked chapters for ease of navigation) Print Quality Print Quality: High Resolution (Clear text, legible diagrams and illustrations) Binding Type Binding: Perfect Bound (for printed versions, durable and lay-flat design) Paper Type Paper Type: Durable, semi-gloss paper (for printed versions, resistant to workshop grease and dirt) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L I4 (DOHC, 16V, 'EDZ'), 3.3L V6 (OHV, 12V, 'EGA'), 3.8L V6 (OHV, 12V, 'EGH') Performance 2.4L I4 Horsepower: 150 hp @ 5200 rpm 2.4L I4 Torque: 170 lb-ft @ 4000 rpm 3.3L V6 Horsepower: 180 hp @ 4800 rpm 3.3L V6 Torque: 205 lb-ft @ 4000 rpm 3.8L V6 Horsepower: 197 hp @ 5600 rpm 3.8L V6 Torque: 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Codes 2.4L Code: EDZ 3.3L Code: EGA 3.8L Code: EGH 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transaxle Optional Manual Transmission Availability: Not available for 2002 models in North America. Features Common Automatic Transmission: 41TE (for 2.4L and 3.3L), 42LE (for 3.8L) Transmission Fluid Type: ATF+4 (Chrysler Mopar) 📐 Dimensions Exterior Wheelbase: 112.1 inches Length: 189.4 inches Width: 72.5 inches Height: 68.4 inches Weights Curb Weight Range: 3750-4100 lbs (approximate, depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2002) NHTSA Front Impact Passenger: 4 Stars (for 2002) NHTSA Side Impact Front Passenger: 4 Stars (for 2002) Active Features ABS: Standard on all models Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point seat belts for all seating positions 💡 Technology Features Infotainment Audio Systems: AM/FM stereo, CD player (optional), cassette player (optional), premium sound systems available on higher trims. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Power Accessories: Power windows,...