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Dodge Caravan 1994 Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Caravan Year: 1994 Codes Platform Code: AS ๐Ÿ‘‹ Introduction Market Position Positioning: The Dodge Caravan was a pioneering minivan that defined the segment. This manual provides the essential technical information for maintaining and repairing these popular family vehicles. Competitive Analysis Competitors: Ford Aerostar, Chevrolet Lumina APV/Venture, Plymouth Voyager (platform sharing) Key Features Features: Front-wheel drive, spacious interior, flexible seating arrangements, popular for families and commercial use. ๐Ÿ“‹ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Diagnostic Procedures, Maintenance Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: 2.5L 4-Cylinder (MPI), 3.0L V6 (MPI), 3.3L V6 (MPI) - Overhaul, diagnosis, specifications Engine Electrical: Ignition, Fuel Injection (MPI), Starting, Charging, ECU diagnostics, wiring diagrams Transmission Automatic: A604 (41TE), A727 (32RH) - Service, diagnosis, fluid specifications, overhaul procedures Drivetrain: Front-wheel drive, Axles, CV joints, Differential (integrated in transmission) Suspension: Front MacPherson struts, Rear beam axle with trailing arms and Watt's linkage - Alignment, component replacement, specifications Steering: Power rack and pinion - Service, diagnosis, fluid specifications Brakes: Front discs, Rear drums, Power assist, ABS (if equipped) - Service, bleeding, pad/shoe replacement, rotor specifications Electrical System: Lighting, Wipers, Horn, Power windows/locks, Gauges, Fuses, Relays, Battery, Starter, Alternator, Wiring schematics HVAC: Air Conditioning, Heating, Ventilation - Component replacement, refrigerant handling, diagnosis Body Interior: Doors, Seats, Trim, Glass, Bumpers, Hood, Tailgate - Repair, adjustment, component replacement Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt/hose inspection and replacement Diagnostics: Troubleshooting charts for common drivability and electrical issues, DTC (Diagnostic Trouble Code) interpretation Repair: Component removal and installation for most major and minor systems, engine and transmission overhaul Specifications: Torque values, clearances, fluid capacities, electrical values, alignment angles Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures) ๐Ÿ“Š Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution scans, clear text and diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Option 1: 2.5L 8-Valve SOHC Inline-4 (Turbocharged optional in earlier years, but typically naturally aspirated for '94) Engine Option 1 Displacement: 2492 cc Engine Option 1 Fuel System: Multi-Point Fuel Injection (MPI) Engine Option 2 Engine Option 2: 3.0L 12-Valve SOHC V6 (Mitsubishi 6G72 engine) Engine Option 2 Displacement: 2972 cc Engine Option 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine Option 3 Engine Option 3: 3.3L 12-Valve SOHC V6 (Chrysler/Dodge) Engine Option 3 Displacement: 3301 cc Engine Option 3 Fuel System: Multi-Point Fuel Injection (MPI) Performance Hp 2.5L 4Cyl: Approx. 100-125 hp (depending on specific tune) Torque 2.5L 4Cyl: Approx. 130-145 lb-ft Hp 3.0L V6: Approx. 140-150 hp Torque 3.0L V6: Approx. 160-170 lb-ft Hp 3.3L V6: Approx. 150-160 hp Torque 3.3L V6: Approx. 180-195 lb-ft ๐Ÿ”ง Transmission Standard Standard Transmission: 4-speed Automatic (A604 - 41TE) Optional Optional Transmission: 3-speed Automatic (A727 - 32RH for some 2.5L models) Features Transmission Control: Electronically Controlled (for A604/41TE) Fluid Specifications Transmission Fluid Type: ATF+3 (Chrysler spec, equivalent to Dexron II/III for most purposes but use spec fluid) ๐Ÿ“ Dimensions Exterior Wheelbase: 111.9 inches (Standard Wheelbase), 119.3 inches (Long Wheelbase) Length: 176.5 inches (SWB), 185.4 inches (LWB) Width: 71.5 inches Height: 66.2 inches Weights Curb Weight: Approx. 3400-3800 lbs (depending on engine and configuration) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Frontal Impact Driver: Not Rated (or Poor, depending on specific test and year reference) NHTSA Frontal Impact Passenger: Not Rated (or Poor, depending on specific test and year reference) Active Features ABS: Optional (Anti-lock Braking System) on rear wheels, or 4-wheel ABS on some models Passive Features Airbags: Driver's side airbag standard on some models, optional on others. Passenger airbag not available for this year. Seatbelts: Front 3-point, rear lap and shoulder belts ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Available on most models. Connectivity Connectivity Features: None in the modern sense (no Bluetooth, USB, or onboard navigation). ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (check manual for specific engine/oil type) Transmission Fluid Change: Every 30,000-50,000 miles (check manual) Spark Plugs: Every 30,000-60,000 miles (depending on plug type) Timing Belt: Not applicable for 2.5L 4-cyl (uses timing chain). 3.0L V6 (Mitsubishi) uses timing belt, typically replaced at 60,000-90,000 miles. Fluid Specifications Engine Oil Type: API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity and capacity based on engine) Coolant Type: Chrysler's HOAT coolant (or equivalent green ethylene glycol based coolant, 50/50 mix) Power Steering Fluid: ATF+3 or equivalent power steering fluid Known...
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Dodge Caravan 1994 Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Caravan
Year:
1994
Codes
Platform Code:
AS
๐Ÿ‘‹ Introduction
Market Position
Positioning:
The Dodge Caravan was a pioneering minivan that defined the segment. This manual provides the essential technical information for maintaining and repairing these popular family vehicles.
Competitive Analysis
Competitors:
Ford Aerostar, Chevrolet Lumina APV/Venture, Plymouth Voyager (platform sharing)
Key Features
Features:
Front-wheel drive, spacious interior, flexible seating arrangements, popular for families and commercial use.
๐Ÿ“‹ Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body and Interior, Diagnostic Procedures, Maintenance
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
2.5L 4-Cylinder (MPI), 3.0L V6 (MPI), 3.3L V6 (MPI) - Overhaul, diagnosis, specifications
Engine Electrical:
Ignition, Fuel Injection (MPI), Starting, Charging, ECU diagnostics, wiring diagrams
Transmission Automatic:
A604 (41TE), A727 (32RH) - Service, diagnosis, fluid specifications, overhaul procedures
Drivetrain:
Front-wheel drive, Axles, CV joints, Differential (integrated in transmission)
Suspension:
Front MacPherson struts, Rear beam axle with trailing arms and Watt's linkage - Alignment, component replacement, specifications
Steering:
Power rack and pinion - Service, diagnosis, fluid specifications
Brakes:
Front discs, Rear drums, Power assist, ABS (if equipped) - Service, bleeding, pad/shoe replacement, rotor specifications
Electrical System:
Lighting, Wipers, Horn, Power windows/locks, Gauges, Fuses, Relays, Battery, Starter, Alternator, Wiring schematics
HVAC:
Air Conditioning, Heating, Ventilation - Component replacement, refrigerant handling, diagnosis
Body Interior:
Doors, Seats, Trim, Glass, Bumpers, Hood, Tailgate - Repair, adjustment, component replacement
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tune-ups, belt/hose inspection and replacement
Diagnostics:
Troubleshooting charts for common drivability and electrical issues, DTC (Diagnostic Trouble Code) interpretation
Repair:
Component removal and installation for most major and minor systems, engine and transmission overhaul
Specifications:
Torque values, clearances, fluid capacities, electrical values, alignment angles
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including diagnostic procedures)
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, clear text and diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Option 1:
2.5L 8-Valve SOHC Inline-4 (Turbocharged optional in earlier years, but typically naturally aspirated for '94)
Engine Option 1 Displacement:
2492 cc
Engine Option 1 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine Option 2
Engine Option 2:
3.0L 12-Valve SOHC V6 (Mitsubishi 6G72 engine)
Engine Option 2 Displacement:
2972 cc
Engine Option 2 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine Option 3
Engine Option 3:
3.3L 12-Valve SOHC V6 (Chrysler/Dodge)
Engine Option 3 Displacement:
3301 cc
Engine Option 3 Fuel System:
Multi-Point Fuel Injection (MPI)
Performance
Hp 2.5L 4Cyl:
Approx. 100-125 hp (depending on specific tune)
Torque 2.5L 4Cyl:
Approx. 130-145 lb-ft
Hp 3.0L V6:
Approx. 140-150 hp
Torque 3.0L V6:
Approx. 160-170 lb-ft
Hp 3.3L V6:
Approx. 150-160 hp
Torque 3.3L V6:
Approx. 180-195 lb-ft
๐Ÿ”ง Transmission
Standard
Standard Transmission:
4-speed Automatic (A604 - 41TE)
Optional
Optional Transmission:
3-speed Automatic (A727 - 32RH for some 2.5L models)
Features
Transmission Control:
Electronically Controlled (for A604/41TE)
Fluid Specifications
Transmission Fluid Type:
ATF+3 (Chrysler spec, equivalent to Dexron II/III for most purposes but use spec fluid)
๐Ÿ“ Dimensions
Exterior
Wheelbase:
111.9 inches (Standard Wheelbase), 119.3 inches (Long Wheelbase)
Length:
176.5 inches (SWB), 185.4 inches (LWB)
Width:
71.5 inches
Height:
66.2 inches
Weights
Curb Weight:
Approx. 3400-3800 lbs (depending on engine and configuration)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Not Rated (or Poor, depending on specific test and year reference)
NHTSA Frontal Impact Passenger:
Not Rated (or Poor, depending on specific test and year reference)
Active Features
ABS:
Optional (Anti-lock Braking System) on rear wheels, or 4-wheel ABS on some models
Passive Features
Airbags:
Driver's side airbag standard on some models, optional on others. Passenger airbag not available for this year.
Seatbelts:
Front 3-point, rear lap and shoulder belts
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations varied by trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Connectivity Features:
None in the modern sense (no Bluetooth, USB, or onboard navigation).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (check manual for specific engine/oil type)
Transmission Fluid Change:
Every 30,000-50,000 miles (check manual)
Spark Plugs:
Every 30,000-60,000 miles (depending on plug type)
Timing Belt:
Not applicable for 2.5L 4-cyl (uses timing chain). 3.0L V6 (Mitsubishi) uses timing belt, typically replaced at 60,000-90,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for exact viscosity and capacity based on engine)
Coolant Type:
Chrysler's HOAT coolant (or equivalent green ethylene glycol based coolant, 50/50 mix)
Power Steering Fluid:
ATF+3 or equivalent power steering fluid
Known Issues
Common Problems:
Transmission issues (particularly A604/41TE solenoid pack failure, torque converter shudder), head gasket leaks on 3.3L V6, electrical gremlins (window motors, door locks), exhaust manifold cracks, rust (especially rear wheel wells and rocker panels).
๐Ÿ“š Vehicle History
Brand Heritage
Brand Origin:
Dodge is an American brand with a long history of producing trucks and performance vehicles, later expanding into passenger cars and minivans.
Model Evolution
Generation:
Second Generation (1991-1995). This generation saw significant styling updates and mechanical refinements over the original.
Production
Manufacturing Location:
Saltillo, Mexico; St. Louis, Missouri; Windsor, Ontario, Canada
๐Ÿ† Awards & Recognition
Recognitions
Automobile Magazine All Star:
Often recognized in its class for utility and practicality during its production run.
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