2003 DODGE Concorde Workshop Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Dodge Model: Concorde Year: 2003 Product Name: 2003 DODGE Concorde Workshop Service Repair Manual Codes Vehicle Platform: Chrysler LH Platform (Second Generation) ๐ Introduction Market Position Target Audience: DIY enthusiasts, independent auto repair shops, and professional technicians seeking detailed service information. Competitive Analysis Vs Owner Manual: Significantly more comprehensive than the owner's manual, focusing on repair and maintenance procedures rather than basic operation and features. Key Features Illustrations Diagrams: Includes detailed illustrations, diagrams, and schematics to visually guide users through repair and maintenance tasks. Software Requirements: No installation required; accessible with any PDF reader. ๐ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Exhaust, Fuel System, Cooling System, Electrical System, Climate Control (HVAC), Body and Frame, Interior Components, Restraints (Airbags), Diagnostics, Emissions, Audio System, Lighting. Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine Service: Detailed procedures for engine overhaul, component replacement, timing belt/chain service, lubrication system, cooling system, fuel injection, ignition system, emissions control, and diagnostics. Transmission Service: Comprehensive coverage for automatic transmission removal, installation, overhaul, fluid and filter changes, and electronic control unit (ECU) diagnostics. Suspension And Steering: Detailed information on front and rear suspension systems, steering gear, power steering system, wheel alignment specifications, and component replacement. Brake System: In-depth coverage of hydraulic brake systems, ABS (Anti-lock Braking System), power assist, brake pad and rotor replacement, caliper service, and bleeding procedures. Electrical System: Extensive wiring diagrams, electrical component locations, diagnostic trouble codes (DTCs), starter, alternator, battery service, lighting systems, and power accessories. Climate Control HVAC: Service and repair procedures for air conditioning (AC) system, heater, ventilation, blower motor, refrigerant handling, and diagnostic troubleshooting. Body And Frame: Information on body panel repair, door mechanisms, glass replacement, interior trim removal, and chassis component service. Safety Restraints: Detailed procedures for airbag system diagnostics, sensor replacement, and related safety components. Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid level checks and changes, filter replacements, lubrication points, and tire rotation. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Troubleshooting Diagnostics: Systematic diagnostic guides, identification of common symptoms, and procedures for resolving issues, including interpretation of diagnostic trouble codes (DTCs). Wiring Schematics: Detailed, color-coded wiring diagrams for all electrical systems, facilitating component tracing and fault diagnosis. Technical Depth Technical Depth: Covers everything from basic fluid changes and filter replacements to complex engine and transmission overhauls, including in-depth electrical system diagnostics and wiring. ๐ Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text content via keywords, enabling quick access to specific information. Navigation: Includes bookmarks for easy navigation through different sections and chapters. Print Quality Print Quality: High-resolution digital reproduction suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) โ๏ธ Engine Specifications Primary Engine Engine Type: 3.5L V6 SOHC (Overhead Camshaft) Engine Code: EGW (commonly associated with this engine) Performance Horsepower: Approximately 200-215 hp @ 5800-6000 rpm (varies slightly by sub-model and tuning) Torque: Approximately 220-230 lb-ft @ 3200-3400 rpm (varies slightly by sub-model and tuning) Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended) Engine Components Bore X Stroke: 96.0 mm x 81.0 mm (3.78 in x 3.19 in) Compression Ratio: 9.3:1 ๐ง Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model: 42LE (Chrysler's TorqueFlite derivative) Features Transmission Features: Electronic control, torque converter lock-up for improved efficiency. ๐ Dimensions Exterior Wheelbase: 113.0 inches (2870 mm) Length: 202.0 inches (5131 mm) Width: 75.0 inches (1905 mm) Height: 55.8 inches (1417 mm) Weights Curb Weight: Approximately 3700-3900 lbs (1680-1770 kg) Gross Vehicle Weight Rating Gvw: Approximately 4700 lbs (2130 kg) ๐ก๏ธ Safety Features Ratings NHTSA Frontal Impact Driver: 5 Stars (as per NHTSA testing for similar models) NHTSA Frontal Impact Passenger: 5 Stars (as per NHTSA testing for similar models) Passive Features Airbags: Driver and front passenger airbags, optional side airbags. Seat Belts: Front and rear seat belts, front seat belt pretensioners. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Optional Traction Control System (TCS). ๐ก Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player, cassette deck (optional), and optional premium Infinity sound system. Climate Control: Available manual and automatic dual-zone climate control systems. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Accessories: Power windows, power door locks, power mirrors, and remote keyless entry. ๐ง Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations). Transmission Fluid Change: Typically every 30,000-60,000 miles (refer to manual for specific recommendations and...
Comprehensive coverage for automatic transmission removal, installation, overhaul, fluid and filter changes, and electronic control unit (ECU) diagnostics.
Suspension And Steering:
Detailed information on front and rear suspension systems, steering gear, power steering system, wheel alignment specifications, and component replacement.
Brake System:
In-depth coverage of hydraulic brake systems, ABS (Anti-lock Braking System), power assist, brake pad and rotor replacement, caliper service, and bleeding procedures.
Electrical System:
Extensive wiring diagrams, electrical component locations, diagnostic trouble codes (DTCs), starter, alternator, battery service, lighting systems, and power accessories.
Climate Control HVAC:
Service and repair procedures for air conditioning (AC) system, heater, ventilation, blower motor, refrigerant handling, and diagnostic troubleshooting.
Body And Frame:
Information on body panel repair, door mechanisms, glass replacement, interior trim removal, and chassis component service.
Safety Restraints:
Detailed procedures for airbag system diagnostics, sensor replacement, and related safety components.
Procedures Included
Maintenance Procedures:
Scheduled maintenance tasks, fluid level checks and changes, filter replacements, lubrication points, and tire rotation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems.
Troubleshooting Diagnostics:
Systematic diagnostic guides, identification of common symptoms, and procedures for resolving issues, including interpretation of diagnostic trouble codes (DTCs).
Wiring Schematics:
Detailed, color-coded wiring diagrams for all electrical systems, facilitating component tracing and fault diagnosis.
Technical Depth
Technical Depth:
Covers everything from basic fluid changes and filter replacements to complex engine and transmission overhauls, including in-depth electrical system diagnostics and wiring.
๐ Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text content via keywords, enabling quick access to specific information.
Navigation:
Includes bookmarks for easy navigation through different sections and chapters.
Print Quality
Print Quality:
High-resolution digital reproduction suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
3.5L V6 SOHC (Overhead Camshaft)
Engine Code:
EGW (commonly associated with this engine)
Performance
Horsepower:
Approximately 200-215 hp @ 5800-6000 rpm (varies slightly by sub-model and tuning)
Torque:
Approximately 220-230 lb-ft @ 3200-3400 rpm (varies slightly by sub-model and tuning)
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Components
Bore X Stroke:
96.0 mm x 81.0 mm (3.78 in x 3.19 in)
Compression Ratio:
9.3:1
๐ง Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
42LE (Chrysler's TorqueFlite derivative)
Features
Transmission Features:
Electronic control, torque converter lock-up for improved efficiency.
๐ Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
202.0 inches (5131 mm)
Width:
75.0 inches (1905 mm)
Height:
55.8 inches (1417 mm)
Weights
Curb Weight:
Approximately 3700-3900 lbs (1680-1770 kg)
Gross Vehicle Weight Rating Gvw:
Approximately 4700 lbs (2130 kg)
๐ก๏ธ Safety Features
Ratings
NHTSA Frontal Impact Driver:
5 Stars (as per NHTSA testing for similar models)
NHTSA Frontal Impact Passenger:
5 Stars (as per NHTSA testing for similar models)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags.
Seat Belts:
Front and rear seat belts, front seat belt pretensioners.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Optional Traction Control System (TCS).
๐ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player, cassette deck (optional), and optional premium Infinity sound system.
Climate Control:
Available manual and automatic dual-zone climate control systems.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, and remote keyless entry.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type (refer to manual for specific recommendations).
Transmission Fluid Change:
Typically every 30,000-60,000 miles (refer to manual for specific recommendations and fluid type).
Engine Coolant Change:
Every 30,000-100,000 miles or 2-5 years, depending on coolant type (HOAT recommended).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic recommended.
Transmission Fluid Type:
Chrysler ATF+4 (MS-9602)
Coolant Type:
Chrysler OAT (Organic Additive Technology) or HOAT (Hybrid OAT) coolant, typically pink or orange.
Brake Fluid Type:
DOT 3
Known Issues
Transmission Reliability:
The 42LE transmission can be prone to internal wear, solenoid issues, and torque converter problems, especially if fluid maintenance is neglected.
Suspension Components:
Front suspension components like ball joints, tie rod ends, and sway bar links can wear prematurely due to vehicle weight and road conditions.
Heater Core Leaks:
Heater core leaks are a known issue, often requiring dashboard removal for replacement.
Cooling System Leaks:
Plastic coolant reservoir tanks can become brittle and crack, leading to leaks.
๐ Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of producing performance-oriented and family-friendly vehicles, often characterized by bold styling and powerful engines.
Model Evolution
Concorde Lh Platform:
The 2003 Concorde is part of the second generation of the LH-platform vehicles (Chrysler Concorde, Dodge Intrepid, Chrysler LHS, and Eagle Vision), known for their aerodynamic styling and spacious interiors.
Production
Production Years:
1993-2004 (Concorde)
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
๐ Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2003 model are scarce, the LH platform generally received good safety ratings from organizations like the NHTSA and IIHS for its era.