DODGE INTREPID 2.7L 3.5L Service Repair Manual 1998-2004
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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Model Generation: Second Generation (LH Platform) Codes Platform Code: LH 👋 Introduction Market Position Segment: Full-size sedan Target Audience: Consumers seeking to perform their own maintenance and repairs, independent repair shops, automotive technicians. Competitive Analysis Competitors At Launch: Ford Crown Victoria, Mercury Grand Marquis, Chevrolet Lumina, Oldsmobile Aurora, Buick LeSabre, Pontiac Bonneville, Toyota Avalon, Nissan Maxima. Key Features Design Philosophy: Cab-forward design, spacious interior, emphasis on aerodynamic styling and comfort. Drivetrain Layout: Front-engine, front-wheel-drive (FWD) 📋 Manual Details Coverage Areas Covered Engine Variants: 2.7L V6 (EER), 3.5L V6 (EGG) Covered Model Years: 1998, 1999, 2000, 2001, 2002, 2003, 2004 Covered Trim Levels: SE, ES, R/T (all applicable trims for specified years and engines) Page Count Estimated Page Count: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication system, cooling system, fuel system, exhaust system, engine electrical, ignition system, emission controls, 4-speed automatic transmission (42LE/45RFE variants). Chassis: Steering, suspension (front and rear), brakes (hydraulic, ABS), wheels, tires. Electrical: Body electrical, lighting, instrument cluster, power accessories (windows, locks, mirrors), HVAC controls, audio system, anti-theft system, airbags (SRS), diagnostics (OBD-II). Body: Body construction, exterior trim, interior trim, doors, hood, trunk, bumpers, glass, weatherstripping. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tune-ups, belt inspections and replacement, spark plug replacement, brake pad replacement. Repair: Engine component overhaul (e.g., cylinder head, pistons, crankshaft), transmission repair and overhaul, brake caliper replacement, power steering pump replacement, alternator replacement, starter motor replacement, suspension component replacement (e.g., struts, ball joints, tie rods). Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures, wiring diagrams, pressure testing, circuit continuity checks. Special Procedures: Fuel system bleeding, air conditioning system service (refrigerant handling requires certification), airbag system service precautions, computer diagnostics and programming. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, electrical system troubleshooting, and body repair. 📊 Manual Specifications File Format Quality: High-resolution scans, clear text, searchable content. Printability: Printable pages for workshop use. Binding Type Type: Digital (PDF - no physical binding) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.7 Liters (2736 cc) Engine 1 Configuration: SOHC V6 (3 valves per cylinder) Engine 1 Code: EER Engine 1 Horsepower Est: 200 hp @ 6000 rpm Engine 1 Torque Est: 190 lb-ft @ 4800 rpm Secondary Engine Engine 2 Displacement: 3.5 Liters (3518 cc) Engine 2 Configuration: SOHC V6 (3 valves per cylinder) Engine 2 Code: EGG Engine 2 Horsepower Est: 242 hp @ 6400 rpm (varies by year) Engine 2 Torque Est: 247 lb-ft @ 4000 rpm (varies by year) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: 87 Octane (Regular Unleaded) Engine Management Engine Control Module: Various Chrysler NGC modules, consult manual for specific year and engine 🔧 Transmission Standard Transmission Type: 4-speed Automatic Overdrive Transmission Model Codes: 42LE (primarily for 2.7L), 45RFE (primarily for 3.5L) Features Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity Est: Approx. 9.7 quarts (9.2 liters) for dry fill, service fill is less. 📐 Dimensions Exterior Length Est: 200.5 inches Width Est: 74.0 inches Height Est: 56.7 inches Wheelbase Est: 113.0 inches Interior Passenger Volume Est: 106.6 cubic feet Cargo Trunk Volume Est: 16.1 cubic feet Weights Curb Weight Est Min: 3500 lbs Curb Weight Est Max: 3750 lbs Gross Vehicle Weight Rating Est Max: 4650 lbs 🛡️ Safety Features Ratings NHTSA Driver Front Impact Rating: 5-Star (for most model years) NHTSA Passenger Front Impact Rating: 4-Star (for most model years) IIHS Side Impact Rating: Acceptable (for models equipped with side airbags) Active Features ABS: Standard on most models Traction Control: Optional on some models, often linked to the ABS system Passive Features Airbags Driver Front: Standard Airbags Passenger Front: Standard Airbags Side Curtain: Optional on some models Seatbelts: 3-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/Cassette player with optional premium sound systems (e.g., Infinity). Navigation: Optional factory navigation system available on higher trims in later years. Driver Assistance Cruise Control: Standard Keyless Entry: Optional Connectivity Auxiliary Input: Not typically standard; aftermarket solutions available. Climate Control HVAC System: Manual or automatic climate control systems. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations. Transmission Fluid Change Interval: Every 30,000-60,000 miles. ATF+4 is designed for longer life but regular checks and changes are recommended, especially under severe service. Spark Plug Replacement Interval: Approx. 60,000 - 100,000 miles (depending on spark plug type installed). Consult manual for specific recommendations and torque values. Coolant Flush Interval: Every 30,000-50,000 miles or 2-4 years. Use correct Mopar OAT coolant. Fluid Specifications Engine Oil...
Fuel system bleeding, air conditioning system service (refrigerant handling requires certification), airbag system service precautions, computer diagnostics and programming.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, electrical system troubleshooting, and body repair.
Various Chrysler NGC modules, consult manual for specific year and engine
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic Overdrive
Transmission Model Codes:
42LE (primarily for 2.7L), 45RFE (primarily for 3.5L)
Features
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity Est:
Approx. 9.7 quarts (9.2 liters) for dry fill, service fill is less.
📐 Dimensions
Exterior
Length Est:
200.5 inches
Width Est:
74.0 inches
Height Est:
56.7 inches
Wheelbase Est:
113.0 inches
Interior
Passenger Volume Est:
106.6 cubic feet
Cargo
Trunk Volume Est:
16.1 cubic feet
Weights
Curb Weight Est Min:
3500 lbs
Curb Weight Est Max:
3750 lbs
Gross Vehicle Weight Rating Est Max:
4650 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Front Impact Rating:
5-Star (for most model years)
NHTSA Passenger Front Impact Rating:
4-Star (for most model years)
IIHS Side Impact Rating:
Acceptable (for models equipped with side airbags)
Active Features
ABS:
Standard on most models
Traction Control:
Optional on some models, often linked to the ABS system
Passive Features
Airbags Driver Front:
Standard
Airbags Passenger Front:
Standard
Airbags Side Curtain:
Optional on some models
Seatbelts:
3-point seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/Cassette player with optional premium sound systems (e.g., Infinity).
Navigation:
Optional factory navigation system available on higher trims in later years.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions available.
Climate Control
HVAC System:
Manual or automatic climate control systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Consult manual for specific recommendations.
Transmission Fluid Change Interval:
Every 30,000-60,000 miles. ATF+4 is designed for longer life but regular checks and changes are recommended, especially under severe service.
Spark Plug Replacement Interval:
Approx. 60,000 - 100,000 miles (depending on spark plug type installed). Consult manual for specific recommendations and torque values.
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-4 years. Use correct Mopar OAT coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 10W-30, API Certified. Consult manual for exact specification and capacity (approx. 4.5 quarts for 2.7L, 5.0 quarts for 3.5L).
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, or equivalent HOAT with appropriate color coding. Capacity approx. 11-12 quarts.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Mopar Power Steering Fluid or equivalent ATF+4 (check specific year/manual)
Known Issues
Common Issues Engine:
Oil leaks (valve cover gaskets, oil pan gaskets), intake manifold gasket leaks (especially on earlier 2.7L), potential for sludge buildup if not maintained, timing chain issues on some 2.7L engines.
Common Issues Transmission:
Erratic shifting, delayed engagement, slipping (especially on the 42LE transmission if not serviced regularly).
Common Issues Suspension:
Worn front struts, ball joints, tie rod ends; premature wear on rear sway bar links.
Common Issues Electrical:
Window regulator failures, power lock actuator failures, instrument cluster failures (especially odometer pixelation on some models), HVAC blower motor resistor issues.
Common Issues Brakes:
Warped rotors, premature brake pad wear, ABS sensor issues.