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Dodge Intrepid Complete Workshop Service Repair Manual 2004

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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Codes Platform Code: LH Vehicle Identification Number Vnin Location: Driver-side dashboard, near windshield 👋 Introduction Market Position Segment: Full-size sedan Target Audience: DIY enthusiasts, independent repair shops, automotive technicians Competitive Analysis Key Competitors: Chevrolet Impala, Ford Five Hundred, Toyota Avalon, Buick LeSabre/Lucerne Key Features Vehicle Selling Points: Spacious interior, comfortable ride, available V6 and V8 engines, distinctive styling Manual Value Proposition Benefit To Owner: Empowers owners to perform their own maintenance and repairs, saving money and ensuring proper upkeep. 📋 Manual Details Coverage Areas Coverage Scope: Complete workshop service and repair Page Count Estimated Page Count: Approximately 1500-2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/installation, cylinder head, valve train, pistons, crankshaft, timing system, lubrication system, cooling system Engine Performance: Fuel system, ignition system, emission control systems, turbocharger/supercharger (if applicable) Transmission Automatic: Removal/installation, internal components, torque converter, hydraulic controls, electronic controls Transmission Manual: Removal/installation, internal components, clutch system Drivetrain: Front-wheel drive system, axles, driveshafts, differential Brakes: Hydraulic system, ABS, parking brake, brake pads, rotors, calipers, lines Suspension: Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, alignment specifications Steering: Power steering system, steering column, tie rods, steering gear/rack Electrical System: Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams Body And Chassis: Body panels, doors, windows, interior trim, frame, collision repair HVAC: Heating, ventilation, air conditioning system, refrigerant, components Safety Systems: Airbags, seat belts, restraint systems Diagnostics: On-Board Diagnostics (OBD-II) codes, diagnostic trouble codes (DTCs), troubleshooting procedures Procedures Included Maintenance: Routine maintenance tasks, fluid changes, filter replacements, inspections Troubleshooting: Step-by-step diagnostic procedures for various symptoms Repair: Detailed instructions for component removal, repair, and reinstallation Overhaul: Complete engine and transmission overhaul procedures Adjustment: Component adjustments, wheel alignment, headlamp aiming Special Tools: Identification and usage of specialized tools for specific repairs Torque Specifications: Precise torque values for all critical fasteners Technical Depth Depth Level: Comprehensive, from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics 📊 Manual Specifications File Format Digital Format: Likely PDF; searchable text, printable pages, high-resolution diagrams Print Quality Diagram Clarity: High-resolution, detailed diagrams and illustrations Binding Type Digital Binding: N/A (digital download) Paper Type Digital Paper Quality: N/A (digital download) ⚙️ Engine Specifications Primary Engine Engine Code: ECL (3.5L V6) Engine Type: SOHC V6 Displacement: 3.5 Liters (215 cu. in.) Bore X Stroke: 96.0 mm x 81.0 mm (3.78 in x 3.19 in) Compression Ratio: 9.3:1 Horsepower: 200 hp @ 5800 rpm Torque: 220 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane minimum Engine Mechanical Timing System: Serpentine belt driven overhead camshafts Lubrication System: Wet sump, pressurized Engine Performance Emission Controls: Catalytic converter, EGR system, evaporative emission control system 🔧 Transmission Standard Type: 4-speed automatic transaxle Model: 42LE Optional Type: None for 2004 model year Features Transmission Fluid Type: ATF+4 (Chrysler) Transmission Fluid Capacity: Approximately 8.5 quarts (8.0 Liters) (dry fill) 📐 Dimensions Exterior Length: 200.0 inches (5080 mm) Width: 74.4 inches (1890 mm) Height: 56.7 inches (1440 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 62.5 inches (1588 mm) Rear Track: 62.1 inches (1577 mm) Interior Passenger Volume: 106.0 cu. ft. (3.0 m³) Cargo Trunk Volume: 16.7 cu. ft. (0.47 m³) Weights Curb Weight: Approximately 3500 - 3700 lbs (1588 - 1678 kg) Gross Vehicle Weight Rating Gvwr: Approximately 4600 lbs (2087 kg) 🛡️ Safety Features Ratings NHTSA Frontal Crash Test Driver: ★★★★ (4-star rating) NHTSA Frontal Crash Test Passenger: ★★★★ (4-star rating) IIHS Frontal Offset Score: Good (for its era, though specific 2004 ratings may vary) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional (often bundled with higher trims or optional packages) Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seat Belts: Three-point seat belts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Infinity premium audio system, cassette player Climate Control: Manual or optional automatic climate control Driver Assistance Cruise Control: Standard Keyless Entry: Optional Connectivity Power Outlets: 12V auxiliary power outlets Convenience Features Power Seats: Optional power adjustable driver and passenger seats 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles Cabin Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles Spark Plugs: Replace at 100,000 miles (Long-life platinum or iridium plugs) Transmission Fluid: Change every 30,000-60,000 miles, depending on driving conditions Coolant Flush: Every 5 years or 100,000 miles (using HOAT coolant) Fluid Specifications Engine Oil Type: SAE 5W-30 (synthetic recommended for optimal performance) Engine...
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Dodge Intrepid Complete Workshop Service Repair Manual 2004
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Codes
Platform Code:
LH
Vehicle Identification Number Vnin Location:
Driver-side dashboard, near windshield
👋 Introduction
Market Position
Segment:
Full-size sedan
Target Audience:
DIY enthusiasts, independent repair shops, automotive technicians
Competitive Analysis
Key Competitors:
Chevrolet Impala, Ford Five Hundred, Toyota Avalon, Buick LeSabre/Lucerne
Key Features
Vehicle Selling Points:
Spacious interior, comfortable ride, available V6 and V8 engines, distinctive styling
Manual Value Proposition
Benefit To Owner:
Empowers owners to perform their own maintenance and repairs, saving money and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete workshop service and repair
Page Count
Estimated Page Count:
Approximately 1500-2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valve train, pistons, crankshaft, timing system, lubrication system, cooling system
Engine Performance:
Fuel system, ignition system, emission control systems, turbocharger/supercharger (if applicable)
Transmission Automatic:
Removal/installation, internal components, torque converter, hydraulic controls, electronic controls
Transmission Manual:
Removal/installation, internal components, clutch system
Drivetrain:
Front-wheel drive system, axles, driveshafts, differential
Brakes:
Hydraulic system, ABS, parking brake, brake pads, rotors, calipers, lines
Suspension:
Front and rear suspension components, struts, shocks, control arms, ball joints, bushings, alignment specifications
Steering:
Power steering system, steering column, tie rods, steering gear/rack
Electrical System:
Battery, charging system, starting system, lighting, fuses, relays, wiring diagrams
Body And Chassis:
Body panels, doors, windows, interior trim, frame, collision repair
HVAC:
Heating, ventilation, air conditioning system, refrigerant, components
Safety Systems:
Airbags, seat belts, restraint systems
Diagnostics:
On-Board Diagnostics (OBD-II) codes, diagnostic trouble codes (DTCs), troubleshooting procedures
Procedures Included
Maintenance:
Routine maintenance tasks, fluid changes, filter replacements, inspections
Troubleshooting:
Step-by-step diagnostic procedures for various symptoms
Repair:
Detailed instructions for component removal, repair, and reinstallation
Overhaul:
Complete engine and transmission overhaul procedures
Adjustment:
Component adjustments, wheel alignment, headlamp aiming
Special Tools:
Identification and usage of specialized tools for specific repairs
Torque Specifications:
Precise torque values for all critical fasteners
Technical Depth
Depth Level:
Comprehensive, from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text, printable pages, high-resolution diagrams
Print Quality
Diagram Clarity:
High-resolution, detailed diagrams and illustrations
Binding Type
Digital Binding:
N/A (digital download)
Paper Type
Digital Paper Quality:
N/A (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
ECL (3.5L V6)
Engine Type:
SOHC V6
Displacement:
3.5 Liters (215 cu. in.)
Bore X Stroke:
96.0 mm x 81.0 mm (3.78 in x 3.19 in)
Compression Ratio:
9.3:1
Horsepower:
200 hp @ 5800 rpm
Torque:
220 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum
Engine Mechanical
Timing System:
Serpentine belt driven overhead camshafts
Lubrication System:
Wet sump, pressurized
Engine Performance
Emission Controls:
Catalytic converter, EGR system, evaporative emission control system
🔧 Transmission
Standard
Type:
4-speed automatic transaxle
Model:
42LE
Optional
Type:
None for 2004 model year
Features
Transmission Fluid Type:
ATF+4 (Chrysler)
Transmission Fluid Capacity:
Approximately 8.5 quarts (8.0 Liters) (dry fill)
📐 Dimensions
Exterior
Length:
200.0 inches (5080 mm)
Width:
74.4 inches (1890 mm)
Height:
56.7 inches (1440 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.5 inches (1588 mm)
Rear Track:
62.1 inches (1577 mm)
Interior
Passenger Volume:
106.0 cu. ft. (3.0 m³)
Cargo
Trunk Volume:
16.7 cu. ft. (0.47 m³)
Weights
Curb Weight:
Approximately 3500 - 3700 lbs (1588 - 1678 kg)
Gross Vehicle Weight Rating Gvwr:
Approximately 4600 lbs (2087 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Test Driver:
★★★★ (4-star rating)
NHTSA Frontal Crash Test Passenger:
★★★★ (4-star rating)
IIHS Frontal Offset Score:
Good (for its era, though specific 2004 ratings may vary)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (often bundled with higher trims or optional packages)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Seat Belts:
Three-point seat belts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Infinity premium audio system, cassette player
Climate Control:
Manual or optional automatic climate control
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Power Outlets:
12V auxiliary power outlets
Convenience Features
Power Seats:
Optional power adjustable driver and passenger seats
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Spark Plugs:
Replace at 100,000 miles (Long-life platinum or iridium plugs)
Transmission Fluid:
Change every 30,000-60,000 miles, depending on driving conditions
Coolant Flush:
Every 5 years or 100,000 miles (using HOAT coolant)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (synthetic recommended for optimal performance)
Engine Oil Capacity:
5.0 quarts (4.7 Liters) with filter change
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) Pink Coolant
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent ATF+4
Known Issues
Engine Sludge:
Early 3.5L engines were prone to sludge buildup due to design limitations. Regular oil changes are critical.
Transmission Harsh Shifting:
Potential for harsh shifting or slipping, often related to transmission fluid degradation or solenoid issues.
Suspension Noise:
Worn control arm bushings, ball joints, and sway bar links can cause clunks and rattles.
Heater Core Leaks:
Heater core is located behind the dashboard, making replacement labor-intensive. Leaks can manifest as a sweet smell or fogged windows.
Window Regulator Failure:
Power window regulators can fail, leading to windows not operating.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
Generation Period:
Second Generation (1998-2004)
2004 Model Year Updates:
Minor styling revisions, updated interior features, some powertrain refinements
Production
Production Plant:
Jefferson North Assembly Plant, Detroit, Michigan, USA
Production End Year:
2004 (model year)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received good ratings from NHTSA and IIHS for its era, contributing to its market appeal.
Ratings
Consumer Reports Reliability:
Varied by model year and specific components; consistent maintenance is key.
Certifications
Emission Standards:
Meets EPA emission standards for the model year.
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