Systematic troubleshooting for common and uncommon issues with detailed diagnostic procedures.
Repair:
Step-by-step repair instructions for all major vehicle systems and components.
Overhaul:
Complete engine and transmission overhaul procedures.
Installation:
Replacement and installation of various components, including sensors, modules, and body parts.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth Of Coverage:
Factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
Information on required diagnostic tools and equipment, including scan tools.
Torque Specifications:
Detailed torque specifications for all fasteners and critical components.
Clearances Tolerances:
Specific engine and transmission clearances and tolerances for rebuilding.
๐ Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Printable:
Printable pages for at-a-glance reference in the workshop.
Binding Type
Binding Type If Physical:
N/A (Downloadable)
Paper Type
Paper Type If Physical:
N/A (Downloadable)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6
Engine Code Or Family:
SOHC (Single Overhead Cam)
Displacement Liters:
3.5
Displacement Ci:
214
Bore X Stroke:
3.78 in x 3.07 in (96.0 mm x 78.0 mm)
Compression Ratio:
9.3:1
Performance
Horsepower Hp:
200 @ 5200 RPM
Torque Lb Ft:
220 @ 4000 RPM
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline
Recommended Octane:
87
Engine Variant Se
Engine Type:
Naturally Aspirated V6
Displacement Liters:
2.7
Displacement Ci:
167
Horsepower Hp:
150 @ 5200 RPM
Torque Lb Ft:
170 @ 4000 RPM
Engine Variant Rt
Engine Type:
Naturally Aspirated V6
Displacement Liters:
3.5
Horsepower Hp:
225 @ 5200 RPM
Torque Lb Ft:
235 @ 4000 RPM
๐ง Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Drive Type:
Front-Wheel Drive (FWD)
Features
Overdrive:
Yes
Torque Converter Lockup:
Yes
Fluid Specification
Automatic Transmission Fluid:
ATF+4 (Mopar)
Fluid Capacity
Transmission Fluid Capacity Quarts:
4.5
๐ Dimensions
Exterior
Length Inches:
200.0
Width Inches:
74.4
Height Inches:
57.5
Wheelbase Inches:
113.0
Front Track Inches:
62.4
Rear Track Inches:
61.8
Interior
Passenger Volume Cu Ft:
105.4
Front Headroom Inches:
39.5
Rear Headroom Inches:
38.1
Front Legroom Inches:
42.1
Rear Legroom Inches:
39.7
Cargo
Cargo Volume Cu Ft:
16.1
Weights
Curb Weight Lbs:
3585 - 3730 (varies by trim/engine)
Gross Vehicle Weight Rating Gvwr Lbs:
4600
Wheels Tires
Standard Wheel Size:
16-inch or 17-inch alloy
Standard Tire Size:
P205/70R16 or P225/55R17
Wheel Bolt Pattern:
5x100
๐ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
โ โ โ โ โ
NHTSA Front Impact Passenger:
โ โ โ โ โ
NHTSA Side Impact Front Driver:
โ โ โ โ โ
NHTSA Side Impact Front Passenger:
โ โ โ โ โ
NHTSA Side Impact Rear Driver:
โ โ โ โ โ
NHTSA Side Impact Rear Passenger:
โ โ โ โ โ
Active Features
ABS:
Standard on all trims
Traction Control:
Optional on some trims
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional side curtain airbags available on some models
Seatbelts:
3-point front and rear seatbelts with pretensioners
๐ก Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and CD player, optional Infinity premium audio system.
Climate Control:
Manual or optional automatic climate control.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Optional
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity standard for this model year.
Convenience Features
Power Seats:
Optional power driver and passenger seats.
Power Windows Locks Mirrors:
Standard power windows, locks, and mirrors.
๐ง Maintenance
Service Intervals
Oil Change Interval Miles:
7,500 miles or 6 months (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles or 12 months
Spark Plug Replacement:
Every 100,000 miles (if using platinum or iridium plugs)
Transmission Fluid Change Interval Miles:
60,000 miles
Coolant Flush Interval Miles:
100,000 miles or 5 years
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (preferred for optimal performance and longevity)
Engine Oil Capacity Quarts:
5.0 (with filter)
Coolant:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (Mopar)
Known Issues
Common Issue Headliner:
Headliner fabric sagging or detaching from the backing.
Common Issue PCM:
Powertrain Control Module (PCM) failures leading to various drivability issues.
Common Issue Radiator:
Radiator leaks, particularly at the plastic end tanks.
Common Issue ABS:
ABS warning light illumination, often due to faulty wheel speed sensors or ABS module issues.
Common Issue Window Regulators:
Failure of power window regulators, leading to windows not operating.
Common Issue Evap System:
Evaporative Emission Control (EVAP) system leaks, often indicated by a Check Engine light with EVAP codes.
Common Issue Motor Mounts:
Worn engine and transmission mounts causing vibration and clunking noises.
๐ Vehicle History
Brand Heritage
Manufacturer Origin:
United States
Model Evolution
First Generation Start Year:
1993
Second Generation Start Year:
1998
Model Facelift Year:
2002 (Significant refresh)
Platform Used:
Chrysler LH platform (shared with Chrysler Concorde, LHS, 300M, and Eagle Vision)
Production
Production Start Year Intrepid:
1993
Production End Year Intrepid:
2004
Assembly Location:
Bramalea, Ontario, Canada
๐ Awards & Recognition
Recognitions
Automotive Journal Awards:
While not a recipient of major specific awards for the 2003 model year, the Intrepid was generally well-received for its spaciousness and value within its segment during its production run.
Ratings
Consumer Reports Historical Reliability:
Varied; some model years and components showed average to below-average reliability, particularly in later production years. This manual is crucial for addressing potential issues.