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1999 Dodge Neon Service and Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Neon Year: 1999 Platform: PL Codes Chassis Code: Neon II (Second Generation) 👋 Introduction Market Position Segment: Compact Car Target Audience: DIY mechanics, independent repair shops, dealership technicians Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Vehicle Positioning: Affordable, fuel-efficient, sporty compact car with distinctive styling Manual Value Proposition: Provides dealership-level repair and maintenance information, enabling accurate and efficient service 📋 Manual Details Coverage Areas Full Model Range: Yes All Repairs A Z: Yes Page Count Estimated Pages: Approximately 1500-2000+ Manual Type Type: Service and Repair Manual Source Type: Dealership Technician Manual Language Language: English Format Format: Printed (typical for original) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, component inspection, timing, seals, gaskets Engine Performance: Fuel delivery, ignition system, emissions control, turbocharging (if applicable) Transmission Manual: Manual transmission service, clutch replacement, gear synchros, bearings Transmission Automatic: Automatic transmission overhaul, fluid changes, valve body diagnosis, torque converter Drivetrain: Front-wheel drive axles, CV joints, differential service Suspension System: Front and rear suspension components, struts, shocks, bushings, wheel bearings Steering System: Power steering pump, rack and pinion, tie rods, steering column Brake System: Front and rear disc brakes, brake pads, rotors, calipers, master cylinder, ABS diagnosis Electrical System Charging: Alternator, battery, voltage regulator, wiring harnesses Electrical System Starting: Starter motor, starter solenoid, ignition switch Lighting System: Headlights, taillights, interior lighting, bulb replacement Instrumentation: Gauges, warning lights, instrument cluster repair HVAC System: Air conditioning, heating, ventilation, blower motor, refrigerant system Body And Trim: Exterior panels, interior trim, door mechanisms, glass replacement Chassis And Frame: Frame inspection, unibody structure analysis Emissions Control: Catalytic converter, oxygen sensors, EGR system, evaporative emissions Safety Restraints: Airbag system diagnosis and replacement, seatbelt mechanisms Diagnostic Trouble Codes: DTC interpretation and troubleshooting procedures Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks, tune-ups Routine Repairs: Component replacement (e.g., belts, hoses, spark plugs, water pump) Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement Troubleshooting: System-specific diagnostic trees, symptom-based fault finding Diagnostics: Electrical system testing, sensor testing, actuator testing Torque Specifications: Detailed torque values for all critical fasteners Alignment Specifications: Wheel alignment angles and procedures Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of specialized tools required for repairs Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostics Level: Advanced diagnostics, including electrical system analysis and component testing Repair Procedures: Step-by-step illustrated instructions for all repair operations 📊 Manual Specifications File Format Format Details: Printed manual, typically spiral-bound or case-bound Print Quality Quality: High-quality paper, clear diagrams and text Binding Type Binding: Durable binding suitable for workshop use Paper Type Paper: Durable, semi-gloss paper to resist shop fluids ⚙️ Engine Specifications Primary Engine Engine Code: 2.0L SOHC (ECC) Engine Type: Inline 4-cylinder, Naturally Aspirated Displacement: 1996 cc (121.8 cu in) Performance Horsepower: 132 hp @ 5600 rpm Torque: 130 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Octane Rating: 87 Octane Minimum (per owner's manual recommendations) Engine Management ECU Type: Chrysler DRB III or equivalent diagnostic tool required for advanced diagnostics 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Manual Gear Ratios: Specific ratios detailed in manual (e.g., 3.92:1 first gear, 0.75:1 fifth gear) Automatic Fluid Type: ATF+4 (Mopar) Manual Fluid Type: GL-4 Gear Oil (e.g., Pennzoil Synchromesh) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 174.4 inches (4430 mm) Width: 67.1 inches (1704 mm) Height: 54.7 inches (1390 mm) Weights Curb Weight: Approx. 2700-2850 lbs (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver), 4-star (passenger) for 1999 models (check specific test data) Active Features ABS: Available Anti-lock Braking System (ABS) on some trims Passive Features Airbags: Dual front airbags standard Seatbelts: Front and rear seatbelts, driver's side pretensioner 💡 Technology Features Infotainment Radio Options: AM/FM stereo with CD player or cassette tape player (optional). Speakers: 4-speaker or 6-speaker premium audio systems available. Driver Assistance Cruise Control: Available cruise control system. Immobilizer: Factory installed anti-theft immobilizer system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil. Air Filter Replacement: Every 30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Every 100,000 miles (Platinum or Iridium plugs). Coolant Flush: Every 5 years or 100,000 miles with Mopar OAT coolant. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified) Engine Oil Capacity: 4.5 quarts (with filter) Power Steering Fluid: ATF+4 (Mopar) or equivalent power steering fluid Brake Fluid: DOT 3 Known Issues Engine Oil Consumption: Some 2.0L engines can exhibit higher than average oil consumption; regular checks are recommended. Suspension Components: Front control arm...
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1999 Dodge Neon Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Year:
1999
Platform:
PL
Codes
Chassis Code:
Neon II (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
DIY mechanics, independent repair shops, dealership technicians
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier
Key Features
Vehicle Positioning:
Affordable, fuel-efficient, sporty compact car with distinctive styling
Manual Value Proposition:
Provides dealership-level repair and maintenance information, enabling accurate and efficient service
📋 Manual Details
Coverage Areas
Full Model Range:
Yes
All Repairs A Z:
Yes
Page Count
Estimated Pages:
Approximately 1500-2000+
Manual Type
Type:
Service and Repair Manual
Source Type:
Dealership Technician Manual
Language
Language:
English
Format
Format:
Printed (typical for original)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, component inspection, timing, seals, gaskets
Engine Performance:
Fuel delivery, ignition system, emissions control, turbocharging (if applicable)
Transmission Manual:
Manual transmission service, clutch replacement, gear synchros, bearings
Transmission Automatic:
Automatic transmission overhaul, fluid changes, valve body diagnosis, torque converter
Drivetrain:
Front-wheel drive axles, CV joints, differential service
Suspension System:
Front and rear suspension components, struts, shocks, bushings, wheel bearings
Steering System:
Power steering pump, rack and pinion, tie rods, steering column
Brake System:
Front and rear disc brakes, brake pads, rotors, calipers, master cylinder, ABS diagnosis
Electrical System Charging:
Alternator, battery, voltage regulator, wiring harnesses
Electrical System Starting:
Starter motor, starter solenoid, ignition switch
Lighting System:
Headlights, taillights, interior lighting, bulb replacement
Instrumentation:
Gauges, warning lights, instrument cluster repair
HVAC System:
Air conditioning, heating, ventilation, blower motor, refrigerant system
Body And Trim:
Exterior panels, interior trim, door mechanisms, glass replacement
Chassis And Frame:
Frame inspection, unibody structure analysis
Emissions Control:
Catalytic converter, oxygen sensors, EGR system, evaporative emissions
Safety Restraints:
Airbag system diagnosis and replacement, seatbelt mechanisms
Diagnostic Trouble Codes:
DTC interpretation and troubleshooting procedures
Procedures Included
Scheduled Maintenance:
Oil changes, filter replacements, fluid checks, tune-ups
Routine Repairs:
Component replacement (e.g., belts, hoses, spark plugs, water pump)
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement
Troubleshooting:
System-specific diagnostic trees, symptom-based fault finding
Diagnostics:
Electrical system testing, sensor testing, actuator testing
Torque Specifications:
Detailed torque values for all critical fasteners
Alignment Specifications:
Wheel alignment angles and procedures
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of specialized tools required for repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostics Level:
Advanced diagnostics, including electrical system analysis and component testing
Repair Procedures:
Step-by-step illustrated instructions for all repair operations
📊 Manual Specifications
File Format
Format Details:
Printed manual, typically spiral-bound or case-bound
Print Quality
Quality:
High-quality paper, clear diagrams and text
Binding Type
Binding:
Durable binding suitable for workshop use
Paper Type
Paper:
Durable, semi-gloss paper to resist shop fluids
⚙️ Engine Specifications
Primary Engine
Engine Code:
2.0L SOHC (ECC)
Engine Type:
Inline 4-cylinder, Naturally Aspirated
Displacement:
1996 cc (121.8 cu in)
Performance
Horsepower:
132 hp @ 5600 rpm
Torque:
130 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Octane Rating:
87 Octane Minimum (per owner's manual recommendations)
Engine Management
ECU Type:
Chrysler DRB III or equivalent diagnostic tool required for advanced diagnostics
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission
Features
Manual Gear Ratios:
Specific ratios detailed in manual (e.g., 3.92:1 first gear, 0.75:1 fifth gear)
Automatic Fluid Type:
ATF+4 (Mopar)
Manual Fluid Type:
GL-4 Gear Oil (e.g., Pennzoil Synchromesh)
📐 Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length:
174.4 inches (4430 mm)
Width:
67.1 inches (1704 mm)
Height:
54.7 inches (1390 mm)
Weights
Curb Weight:
Approx. 2700-2850 lbs (depending on trim and transmission)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver), 4-star (passenger) for 1999 models (check specific test data)
Active Features
ABS:
Available Anti-lock Braking System (ABS) on some trims
Passive Features
Airbags:
Dual front airbags standard
Seatbelts:
Front and rear seatbelts, driver's side pretensioner
💡 Technology Features
Infotainment
Radio Options:
AM/FM stereo with CD player or cassette tape player (optional).
Speakers:
4-speaker or 6-speaker premium audio systems available.
Driver Assistance
Cruise Control:
Available cruise control system.
Immobilizer:
Factory installed anti-theft immobilizer system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) with synthetic blend or full synthetic oil.
Air Filter Replacement:
Every 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles (Platinum or Iridium plugs).
Coolant Flush:
Every 5 years or 100,000 miles with Mopar OAT coolant.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified)
Engine Oil Capacity:
4.5 quarts (with filter)
Power Steering Fluid:
ATF+4 (Mopar) or equivalent power steering fluid
Brake Fluid:
DOT 3
Known Issues
Engine Oil Consumption:
Some 2.0L engines can exhibit higher than average oil consumption; regular checks are recommended.
Suspension Components:
Front control arm bushings and sway bar links can wear prematurely.
Transmission Mounts:
Engine and transmission mounts can degrade over time, leading to vibration.
Evaporative Emissions System:
Canister purge solenoid issues can cause Check Engine Lights.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (at the time)
Model Evolution
Generation:
Second Generation (1999-2005)
Design Changes:
Introduced a significantly revised exterior and interior design, improved chassis dynamics, and upgraded powertrains compared to the first generation.
Production
Manufacturing Locations:
Sterling Heights, Michigan, USA; Toluca, Mexico
Production Years Relevant:
1999 model year
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
First generation Neon was a Car and Driver 10Best list recipient in 1995 and 1996, though the 1999 model's inclusion on the list would need verification of specific year.
Ratings
Safety Institute Highway Safety:
Refer to IIHS archives for specific crash test ratings of 1999 Neon models.
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