DODGE NEON SRT-4 Service Repair Manual 2003 2004 2005
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๐ท๏ธ Basic Information Identification Make: Dodge Model: Neon SRT-4 Generation: Second Generation (Second Generation SRT Design) Production Years Covered: 2003, 2004, 2005 Codes Chassis Code: PT Cruiser Platform (PT) ๐ Introduction Market Position Vehicle Segment: Compact Performance Sedan Competitive Analysis Key Competitors: Honda Civic Si, Subaru Impreza WRX, Mitsubishi Lancer Evolution, Ford Focus SVT Key Features Manual Value Proposition: Provides professional-level repair information, saving owners significant costs compared to dealership service. Vehicle Selling Points: Affordable performance, turbocharged engine, sporty handling, distinctive styling for its era. ๐ Manual Details Coverage Areas Manual Scope: Comprehensive Service and Repair Page Count Estimated Page Count: Over 3000 Manual Type Type: Service Manual / Repair Manual / Workshop Manual Language Language: English Format Format: PDF ๐ Manual Coverage Systems Covered Engine: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings, Timing Belt Service Procedures Brakes: Brakes, Brake Servicing Procedures Chassis: Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures Electrical: Wiring Diagrams, Computer Diagnostic Trouble Codes, Vacuum Diagrams HVAC: Air Conditioning Service and Capacities Body: Sunroof Fuel System: Fuel pump and sender unit service, fuel injector diagnosis and replacement, fuel rail and pressure regulator service. Exhaust System: Catalytic converter, muffler, and exhaust manifold service. Turbocharger exhaust housing and downpipe replacement. Steering System: Power steering pump and rack and pinion service, tie rod end replacement. Lighting System: Headlamp, taillamp, and interior lighting service. Bulb replacement and circuit diagnostics. Safety Systems: Airbag system diagnosis and component replacement procedures. Procedures Included Maintenance: Factory Maintenance Schedules and Charts Diagnostics: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Trouble Tree Charts Repair: Engine Rebuilding, Brake Servicing, Transmission Removal/Installation, U-Joint/CV-Joint Service, General Repair Procedures Engine Component Rebuild: Detailed instructions for cylinder head removal/installation, piston and connecting rod service, crankshaft service, oil pump and pan service. Suspension Component Replacement: Strut replacement, shock absorber replacement, control arm and ball joint service, wheel bearing replacement. Cooling System: Radiator and fan replacement, thermostat service, heater core diagnosis and replacement. Body Panel Replacement: Fender, hood, bumper, door, and trunk lid replacement and alignment. Technical Depth Depth: Full Mechanical and Electrical Repair, Diagnostics, and Maintenance Torque Specifications: Complete torque specifications for all major fasteners and components are provided. Illustrations And Diagrams: Hundreds of illustrations and detailed diagrams for visual guidance. ๐ Manual Specifications File Format File Type: PDF Print Quality Printability: Printable Pages Binding Type Binding: Digital Download (No Physical Binding) Paper Type Digital Media: PDF Document โ๏ธ Engine Specifications Primary Engine Engine Code: 4G63T (Mitsubishi Design) Engine Type: Inline-4, DOHC, 16-Valve, Turbocharged Performance Displacement: 2.4 Liters (2351 cc) Horsepower Est: 230 hp @ 5500 RPM Torque Est: 255 lb-ft @ 3600 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Other Turbocharger Details: Mitsubishi TD04-13G Turbocharger with Intercooler ๐ง Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Optional Transmission: N/A (Manual Only) Features Clutch Type: Hydraulic Actuated ๐ Dimensions Exterior Length Est: 174.4 inches (4429 mm) Width Est: 67.7 inches (1720 mm) Height Est: 55.4 inches (1407 mm) Wheelbase Est: 105.0 inches (2667 mm) Weights Curb Weight Est: 2975 lbs (1350 kg) Gross Vehicle Weight Rating Est: 3700 lbs (1678 kg) ๐ก๏ธ Safety Features Ratings NHTSA Frontal Crash Rating Driver Est: 4-star NHTSA Frontal Crash Rating Passenger Est: 4-star IIHS Frontal Offset Rating Est: Good Active Features ABS: Standard Traction Control: Standard Passive Features Airbags: Frontal Driver and Passenger Airbags Seat Belts: 3-Point Seat Belts with Pretensioners ๐ก Technology Features Infotainment Audio System Features: AM/FM CD Player, optional Premium Infinity Audio System, optional Subwoofer Driver Assistance Driver Aids: ABS, Traction Control Connectivity Auxiliary Input: Typically not standard, aftermarket solutions common ๐ง Maintenance Service Intervals Oil Change Interval Est: Every 3,000-5,000 miles (depending on driving conditions and oil type) Timing Belt Replacement Interval Est: Every 60,000 miles or 5 years Fluid Specifications Engine Oil Type Est: 5W-30 Synthetic (API SN or higher) Coolant Type Est: Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant Brake Fluid Type Est: DOT 3 or DOT 4 Transmission Fluid Type Est: MS-9224 Manual Transmission Fluid Known Issues Common Problems: Turbocharger seal leaks, clutch wear, fuel injector issues, crank position sensor failures, spark plug blow-out (requiring Heli-Coil or Time-Sert repair). Performance Tuning Risks: Over-boosting without proper ECU tuning can lead to engine damage. The 4G63T is robust but has limits. ๐ Vehicle History Brand Heritage Parent Company: DaimlerChrysler (at the time of production) Model Evolution Origin Of Platform: Based on the Dodge Neon platform, heavily modified for performance by SRT (Street & Racing Technology). Srt Development: SRT engineers significantly upgraded the engine, suspension, brakes, and aerodynamics from the standard Neon. Production Manufacturing Location: Belvidere, Illinois, USA Production Volume Est: Approximately 15,000 units for the 2003-2005 model years combined. ๐ Awards & Recognition Recognitions Performance Awards Est: Often praised for its performance-to-price...