2004 Dodge Neon And Srt-4 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Dodge Model: Neon Model Variant: SRT-4 Year: 2004 Codes Platform Code: P-platform (Third Generation) 👋 Introduction Market Position Segment: Compact Performance Sedan (SRT-4), Compact Sedan/Coupe (Neon) Competitive Analysis Key Competitors Srt4: Honda Civic Si, Mitsubishi Lancer O-Z Rally/ES, Subaru Impreza WRX, Mazda Protege Mazdaspeed Key Competitors Neon: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier Key Features Unique Selling Proposition Srt4: High horsepower-to-weight ratio, aggressive styling, factory-tuned performance suspension and brakes. Manual Target Audience: DIY enthusiasts, independent mechanics, performance tuning shops. Value Proposition Cost Savings: Enables owners to perform maintenance and repairs themselves, saving on dealership labor costs. 📋 Manual Details Coverage Areas Market Coverage: North America (USDM, Canadian Spec) Engine Coverage: 2.0L Turbocharged I4 (SRT-4), 2.0L SOHC I4 (Neon) Transmission Coverage: 5-Speed Manual (All models) Page Count Estimated Page Count: Likely over 1000 pages (typical for comprehensive factory service manuals) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System, Driveline, Transaxle Chassis: Suspension, Brakes, Steering, Wheels & Tires, Frame & Bumpers Body And Interior: Body, Doors, Windows, Seats, HVAC, Audio/Video, Restraints (Airbags/Seatbelts) Electrical And Electronics: Wiring Diagrams, Electronic Control Modules (ECMs), Instrument Cluster, Lighting, Horn, Power Systems, Speed Control, Vehicle Theft Security, Chime/Buzzer, Message Systems Procedures Included Maintenance: Scheduled Maintenance, Lubrication, Fluid Changes, Filter Replacements Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Component Testing Repair And Rebuild: Engine Rebuilds, Transmission Overhauls, Brake Component Replacement, Suspension Component Replacement, Body Panel Repair Installation And Adjustment: Component Installation (e.g., brakes, suspension), Alignment Procedures, Clutch Adjustment Technical Depth Depth: Comprehensive: From basic fluid checks and filter changes to complete engine and transmission disassembly/reassembly, electrical system diagnostics, and body repair. 📊 Manual Specifications File Format File Type: PDF Readability:...

Type: Car

Sku: 322267

Collections: ALL Dodge

Tags: 2004 Car Cars Dodge Neon SRT 4

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Description

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Model Variant:

SRT-4

Year:

Codes

Platform Code:

P-platform (Third Generation)

👋 Introduction

Market Position

Segment:

Compact Performance Sedan (SRT-4), Compact Sedan/Coupe (Neon)

Competitive Analysis

Key Competitors Srt4:

Honda Civic Si, Mitsubishi Lancer O-Z Rally/ES, Subaru Impreza WRX, Mazda Protege Mazdaspeed

Key Competitors Neon:

Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier

Key Features

Unique Selling Proposition Srt4:

High horsepower-to-weight ratio, aggressive styling, factory-tuned performance suspension and brakes.

Manual Target Audience:

DIY enthusiasts, independent mechanics, performance tuning shops.

Value Proposition

Cost Savings:

Enables owners to perform maintenance and repairs themselves, saving on dealership labor costs.

📋 Manual Details

Coverage Areas

Market Coverage:

North America (USDM, Canadian Spec)

Engine Coverage:

2.0L Turbocharged I4 (SRT-4), 2.0L SOHC I4 (Neon)

Transmission Coverage:

5-Speed Manual (All models)

Page Count

Estimated Page Count:

Likely over 1000 pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Fuel System, Cooling System, Exhaust System, Driveline, Transaxle

Chassis:

Suspension, Brakes, Steering, Wheels & Tires, Frame & Bumpers

Body And Interior:

Body, Doors, Windows, Seats, HVAC, Audio/Video, Restraints (Airbags/Seatbelts)

Electrical And Electronics:

Wiring Diagrams, Electronic Control Modules (ECMs), Instrument Cluster, Lighting, Horn, Power Systems, Speed Control, Vehicle Theft Security, Chime/Buzzer, Message Systems

Procedures Included

Maintenance:

Scheduled Maintenance, Lubrication, Fluid Changes, Filter Replacements

Diagnostics And Troubleshooting:

Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting, Component Testing

Repair And Rebuild:

Engine Rebuilds, Transmission Overhauls, Brake Component Replacement, Suspension Component Replacement, Body Panel Repair

Installation And Adjustment:

Component Installation (e.g., brakes, suspension), Alignment Procedures, Clutch Adjustment

Technical Depth

Depth:

Comprehensive: From basic fluid checks and filter changes to complete engine and transmission disassembly/reassembly, electrical system diagnostics, and body repair.

📊 Manual Specifications

File Format

File Type:

Readability:

Searchable text, bookmark support

Print Quality

Printability:

All pages printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

Software Requirements

Reader Software:

Adobe PDF Reader

Compression Software:

WinZip (or equivalent unzipping utility)

⚙️ Engine Specifications

Primary Engine

Neon Engine:

2.0L (1995cc) SOHC Naturally Aspirated I4 (420A engine code for some earlier models, later models used GEMA-derived engines or similar)

Srt4 Engine:

2.4L (2429cc) DOHC Turbocharged I4 (EDV/EDZ engine code, a variant of the Chrysler World Engine family)

Performance

Neon Horsepower:

Approximately 132 hp @ 5600 rpm (varies by specific engine and market)

Neon Torque:

Approximately 130 lb-ft @ 4200 rpm (varies)

Srt4 Horsepower:

205 hp @ 5600 rpm (factory rating)

Srt4 Torque:

220 lb-ft @ 2200-4200 rpm (factory rating)

Fuel System

Neon Fuel System:

Multi-port Fuel Injection (MPI)

Srt4 Fuel System:

Sequential Electronic Fuel Injection (SEFI) with Turbocharger

Induction

Srt4 Turbocharger Details:

Mitsubishi TD04-13G Turbocharger, Air-to-Air Intercooler

Engine Management

Engine Control Module:

PCM (Powertrain Control Module)

🔧 Transmission

Standard

Transmission Type All:

5-Speed Manual Transmission

Optional

Optional Transmission:

N/A for 2004 SRT-4 and most Neon variants. Some non-performance Neon trims may have offered automatic transmissions, but this manual focuses on performance models with manual gearboxes.

Features

Srt4 Transmission Features:

Designed for performance, likely with specific gear ratios suited for the turbocharged engine. Clutch type: Single Dry Plate.

Fluid Specifications

Manual Transmission Fluid:

Typically API GL-4 or GL-5 rated manual transmission fluid, viscosity grade 75W-90 or 75W-85. Specific Mopar P/N would be detailed in the manual.

📐 Dimensions

Exterior

Wheelbase:

104.5 inches (2654 mm)

Length:

174.4 inches (4430 mm) (Sedan)

Width:

67.7 inches (1720 mm)

Height:

55.5 inches (1410 mm) (SRT-4), 54.6 inches (1387 mm) (Neon Sedan)

Weights

Curb Weight Srt4:

Approx. 2980 lbs (1352 kg)

Curb Weight Neon:

Approx. 2600-2800 lbs (1179-1270 kg) (depending on body style and trim)

Cargo

Trunk Volume:

Approx. 14.0 cu ft (varies slightly by model)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-star driver, 4-star passenger (for 2003 model year as proxy, specific 2004 may vary but generally consistent)

IIHS Side Impact:

Good (for 2003 model year as proxy)

Active Features

Braking System:

Front: 11.8-inch vented discs, Rear: 10.1-inch solid discs (SRT-4 with optional ABS). Neon models may have smaller rotors or rear drums on lower trims.

Available, standard on SRT-4, optional on some Neon trims.

Passive Features

Airbags:

Frontal airbags standard. Side airbags available on some trims.

Seatbelts:

3-point front and rear seatbelts, pretensioners for front occupants.

💡 Technology Features

Infotainment

Audio System Options:

Factory AM/FM/CD player, optional Infinity speaker system, optional CD changer.

Driver Assistance

Cruise Control:

Standard on most trims, including SRT-4.

Connectivity

Gauges Srt4:

Includes a prominent boost gauge in the center stack for the SRT-4 model.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type. Refer to manual for exact recommendation.

Air Filter Replacement:

Every 12,000-30,000 miles (20,000-50,000 km) or as needed based on inspection.

Spark Plug Replacement:

Typically 30,000-60,000 miles (50,000-100,000 km) for standard plugs. High-performance plugs may have different intervals. Refer to manual for specific type and interval.

Fluid Specifications

Engine Oil Type:

SAE 5W-30 or 5W-40 for SRT-4 (often synthetic recommended due to turbocharging). Refer to manual for exact specification and API rating.

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

ATF+4 (Automatic Transmission Fluid Type 9602) or equivalent power steering fluid meeting Chrysler MS-5901.

Known Issues

Srt4 Common Problems:

Cracked cylinder head, failing fuel pump, turbocharger oil feed line issues, clutch wear (performance driving), differential issues, wheel bearing failures.

Neon Common Problems:

Oil leaks, radiator leaks, power steering pump failure, AC system issues, rust on body panels, timing belt replacement (non-interference engine assumed for some variants, but check manual).

Recalibration Notes

Timing Belt Replacement Neon:

Critical maintenance item for the 2.0L SOHC engine to prevent catastrophic engine damage if it breaks. Interval usually around 60,000-90,000 miles.

📚 Vehicle History

Brand Heritage

Dodge Division:

Dodge is a long-standing American brand known for performance-oriented vehicles, trucks, and vans within the Chrysler (now Stellantis) portfolio.

Model Evolution

Neon Generations:

First Generation (1995-1999), Second Generation (2000-2005). This manual covers the second generation.

Srt Development:

Street and Racing Technology (SRT) division was established to enhance Chrysler product performance. The SRT-4 was a significant performance variant of the Neon.

Production

Manufacturing Location:

Belvidere Assembly Plant, Illinois, USA

Production Years

Neon Production Span:

1995-2005

🏆 Awards & Recognition

Recognitions

Desempeño Srt4:

The SRT-4 was widely praised for its exceptional performance for its price point, earning accolades in automotive publications for its aggressive acceleration and handling.