DODGE Ram 1500 2500 3500 2002 Truck Service Repair Manual
้ๅธธไพกๆ ผ
$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
้ๅธธไพกๆ ผ
ๅไพก
/ ใใใ
่ฒฉๅฃฒ
ๅฃฒใๅใ
๐ท๏ธ Basic Information Identification Make: Dodge Model: Ram 1500, 2500, 3500 Year: 2002 Generation Generation Code: DR (Third Generation) Codes Chassis Code: DR ๐ Introduction Market Position Market Segment: Full-size pickup truck Target Audience: Work trucks, heavy-duty applications, towing and hauling Competitive Analysis Primary Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Vehicle Platform: Third generation Ram (DR) platform, known for its robust construction and towing capability. Manual Value Proposition: Enables owners and technicians to perform comprehensive repairs and maintenance, saving on labor costs and ensuring proper vehicle function. ๐ Manual Details Coverage Areas Coverage Areas: Engine, Transmission, Driveline, Suspension, Brakes, Steering, Cooling, Fuel System, Exhaust System, Electrical System, HVAC, Body, Chassis, Emissions Control, Audio/Video, Navigation/Telecommunication, Security, Wipers/Washers Page Count Page Count: Not specified (digital download, size can be up to 4000 MB) Manual Type Manual Type: Service Repair Manual / Workshop Manual / Factory Manual Language Language: English Format Format: PDF (Downloadable) ๐ Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, emissions, starting and charging Transmission And Driveline: Manual transmission, automatic transmission, transfer case, differentials, axles, driveshafts Suspension And Steering: Front suspension, rear suspension, steering system, power steering Brakes: Front brakes, rear brakes, parking brake, ABS (Anti-lock Braking System) Electrical System: Battery, charging system, starting system, lighting, instruments, gauges, power distribution, wiring diagrams, body electrical, infotainment Body And HVAC: Body panels, doors, windows, interior trim, heating, ventilation, air conditioning (HVAC) Chassis And Frame: Frame, bumpers, body mounts Specialty Systems: Audio/Video, Chime/Buzzer, Electronic Control Modules (ECMs), Heated Systems, Horn, Speed Control, Vehicle Theft Security, Wipers/Washers, Navigation/Telecommunication Engine Mechanical Components: Detailed procedures for cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, and lubrication system overhaul. Fuel System Components: Fuel pump replacement, fuel filter service, fuel injector diagnostics and replacement, fuel pressure testing. Cooling System Components: Radiator, water pump, thermostat, heater core, cooling fan, hoses, and fan clutch service. Exhaust System Components: Muffler, catalytic converter, exhaust pipes, oxygen sensors, and exhaust manifold service. Brake System Components: Brake pad and rotor replacement (front and rear), caliper servicing, brake line and hose replacement, master cylinder, brake booster, and ABS component diagnostics. Steering System Components: Steering gear (rack and pinion for some configurations, recirculating ball for others), power steering pump, steering linkage, tie rods, and steering column. Suspension System Components: Shock absorbers, struts, ball joints, control arms, leaf springs (rear), coil springs (front on some models), sway bars, and bushings. Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures, symptom analysis, fault code interpretation Repair: Component removal and installation, system overhauls, component replacement, adjustments Rebuilding: Engine rebuilding, transmission rebuilding, differential rebuilding Diagnostics: On-board diagnostics (OBD-II), sensor testing, actuator testing Wiring Diagrams: Includes detailed wiring diagrams for all major electrical systems, crucial for troubleshooting. Technical Depth Depth: Comprehensive step-by-step instructions for repair, service, restoration, maintenance, and diagnosis. Suitable for professional technicians and DIY enthusiasts. Diagnostic Tools: Details on using scan tools and diagnostic equipment for engine and system analysis. ๐ Manual Specifications File Format File Format: PDF File Compatibility: Windows, Linux, Mac (requires PDF reader and optionally WinZip/WinRAR for zipped files) Print Quality Print Quality: Printable from any computer/printer, contains zoomable illustrations and exploded views Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) โ๏ธ Engine Specifications Primary Engine Engine Options: 4.7L Magnum V8 (P-code), 5.9L Magnum V8 (135-0), 5.7L HEMI V8 (E-code, introduced later in the generation) Engine Codes 2002: 4.7L V8 (P-code), 5.9L V8 (135-0). The 5.7L HEMI was not available for the 2002 model year. The manual will cover the 4.7L and the 5.9L OHV Magnum engines. Performance Horsepower 4.7L V8: Approx. 235 hp @ 4800 rpm Torque 4.7L V8: Approx. 295 lb-ft @ 3200 rpm Horsepower 5.9L V8: Approx. 245 hp @ 4000 rpm Torque 5.9L V8: Approx. 335 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) ๐ง Transmission Standard Standard Transmission: 5-speed manual transmission (NV3500 for 1500, NV4500 for 2500/3500) Optional Optional Transmission: 4-speed automatic transmission (45RFE for 4.7L V8, 47RE for 5.9L V8) Features Transfer Case Options: 2WD (RWD), 4WD (Part-time, with optional electronic shift-on-the-fly) ๐ Dimensions Exterior Wheelbase Options: Various (e.g., 124.5" for short bed, 140.5" for long bed on 1500) Body Styles: Regular Cab, Club Cab (Extended Cab), Quad Cab (Crew Cab) Weights Curb Weight Range: Varies significantly by configuration (approx. 4,500 lbs to 6,000+ lbs) Gvw Range: Varies by model (e.g., 6,500 lbs for 1500, up to 10,000+ lbs for 3500) ๐ก๏ธ Safety Features Ratings NHTSA Front Crash Test: Good (refer to specific NHTSA reports for detailed ratings) Active Features Active Safety Features: Anti-lock Braking System (ABS), optional Traction Control Passive Features Passive Safety Features: Dual front airbags ๐ก Technology Features Infotainment Infotainment Options 2002: Basic AM/FM radio with...
Detailed procedures for cylinder head removal/installation, piston and connecting rod service, crankshaft service, camshaft timing, and lubrication system overhaul.
Brake pad and rotor replacement (front and rear), caliper servicing, brake line and hose replacement, master cylinder, brake booster, and ABS component diagnostics.
Steering System Components:
Steering gear (rack and pinion for some configurations, recirculating ball for others), power steering pump, steering linkage, tie rods, and steering column.
Suspension System Components:
Shock absorbers, struts, ball joints, control arms, leaf springs (rear), coil springs (front on some models), sway bars, and bushings.
Includes detailed wiring diagrams for all major electrical systems, crucial for troubleshooting.
Technical Depth
Depth:
Comprehensive step-by-step instructions for repair, service, restoration, maintenance, and diagnosis. Suitable for professional technicians and DIY enthusiasts.
Diagnostic Tools:
Details on using scan tools and diagnostic equipment for engine and system analysis.
๐ Manual Specifications
File Format
File Format:
PDF
File Compatibility:
Windows, Linux, Mac (requires PDF reader and optionally WinZip/WinRAR for zipped files)
Print Quality
Print Quality:
Printable from any computer/printer, contains zoomable illustrations and exploded views
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
โ๏ธ Engine Specifications
Primary Engine
Engine Options:
4.7L Magnum V8 (P-code), 5.9L Magnum V8 (135-0), 5.7L HEMI V8 (E-code, introduced later in the generation)
Engine Codes 2002:
4.7L V8 (P-code), 5.9L V8 (135-0). The 5.7L HEMI was not available for the 2002 model year. The manual will cover the 4.7L and the 5.9L OHV Magnum engines.
Performance
Horsepower 4.7L V8:
Approx. 235 hp @ 4800 rpm
Torque 4.7L V8:
Approx. 295 lb-ft @ 3200 rpm
Horsepower 5.9L V8:
Approx. 245 hp @ 4000 rpm
Torque 5.9L V8:
Approx. 335 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
๐ง Transmission
Standard
Standard Transmission:
5-speed manual transmission (NV3500 for 1500, NV4500 for 2500/3500)
Optional
Optional Transmission:
4-speed automatic transmission (45RFE for 4.7L V8, 47RE for 5.9L V8)
Features
Transfer Case Options:
2WD (RWD), 4WD (Part-time, with optional electronic shift-on-the-fly)
๐ Dimensions
Exterior
Wheelbase Options:
Various (e.g., 124.5" for short bed, 140.5" for long bed on 1500)
Body Styles:
Regular Cab, Club Cab (Extended Cab), Quad Cab (Crew Cab)
Weights
Curb Weight Range:
Varies significantly by configuration (approx. 4,500 lbs to 6,000+ lbs)
Gvw Range:
Varies by model (e.g., 6,500 lbs for 1500, up to 10,000+ lbs for 3500)
๐ก๏ธ Safety Features
Ratings
NHTSA Front Crash Test:
Good (refer to specific NHTSA reports for detailed ratings)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), optional Traction Control
Passive Features
Passive Safety Features:
Dual front airbags
๐ก Technology Features
Infotainment
Infotainment Options 2002:
Basic AM/FM radio with CD player, optional cassette player, optional premium sound system. Navigation and advanced telecommunication features were not common for this model year.
Driver Assistance
Driver Assistance Features:
Limited to ABS and optional traction control. Advanced driver-assistance systems (ADAS) were not available.
Connectivity
Connectivity Options:
Minimal; no integrated Bluetooth or smartphone connectivity.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 7,500 miles or 3-6 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, depending on usage and transmission type (refer to manual).
Fluid Specifications
Engine Oil Specification:
API Certified SAE 5W-30 (for 4.7L) or SAE 5W-30/10W-30 (for 5.9L, consult manual for exact recommendation based on temperature).
Coolant Specification:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze/coolant, typically Mopar OAT or equivalent.
Transmission Fluid Automatic:
ATF+4 (for 45RFE) or ATF+3 (for 47RE)
Differential Fluid:
API GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific axle type)
Less prone to major catastrophic failures than the 4.7L, but can experience distributor gear wear, fuel pump issues, and age-related wear on seals and gaskets.
Common Issues Transmission:
45RFE/47RE automatic transmissions are generally robust, but can develop issues with torque converters, solenoids, or cooler lines if not maintained.
๐ Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, with the Ram nameplate gaining significant popularity and market share.
Model Evolution
Third Generation Ram:
The 2002 model year marks the introduction of the completely redesigned third-generation (DR) Ram pickup, featuring a more modern chassis, updated styling, and improved powertrain options. This generation moved away from the iconic 'Big Rig' styling of the previous generation towards a more muscular and aerodynamic design.
Production
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan, USA
๐ Awards & Recognition
Recognitions
Automotive Press Reviews:
The third-generation Ram received generally positive reviews for its powerful engines, comfortable ride (for a truck), and towing capabilities, though fuel economy was often a point of criticism.