🏷️ Basic Information Identification Make: Dodge Model: Ram 2500 Year: 2005 Codes Chassis Code: DR (Third Generation Ram Pickup) 👋 Introduction Market Position Segment: Heavy-duty pickup truck. Target Audience: Commercial users, fleet operators, individuals requiring towing and hauling capability. Competitive Analysis Competitors: Ford F-250 Super Duty, Chevrolet Silverado 2500HD, GMC Sierra 2500HD. Key Features Capability: Renowned for its robust construction, towing capacity, and powerful engine options, particularly the Cummins turbodiesel. Reliability: The Cummins engine is particularly lauded for its durability and longevity. 📋 Manual Details Coverage Areas Coverage: Comprehensive service and repair for Dodge Ram 2500 models. Page Count Pages: 8410 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (HEMI 5.7L V8, Cummins 5.9L I6 Diesel), fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Transmission (4-speed automatic 48RE, 6-speed manual G56), transfer case, drive shafts, axles (Dana 60 front/rear or Chrysler 9.25 rear depending on configuration), differentials. Chassis: Suspension (front: independent front suspension or solid axle depending on configuration, rear: leaf springs), steering system, brake system (front discs, rear discs or drums), wheels and tires. Electrical: 12V electrical system, battery, charging system (alternator), starting system, lighting (headlights, taillights, interior), instrument cluster, power accessories, body control module (BCM), anti-lock braking system (ABS), trailer brake controller wiring. Body: Body structure, interior trim, exterior trim, doors, windows, seats, HVAC system, safety systems (airbags, seatbelts). Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, inspection schedules. Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, diagnostic flowcharts. Repair: Step-by-step repair procedures for all major vehicle components and systems, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper replacement. Specifications: Torque specifications for all fasteners, clearances, tolerances, wiring diagrams, component locations. Technical Depth Depth: Extensive detail suitable for professional technicians and advanced DIY mechanics. Covers from basic adjustments to complete overhauls and complex diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution scanned pages, searchable text enabled. Printability: Printable from standard PDF viewers, allowing for easy access to specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Gas Engine Option: 5.7L HEMI V8 (345 cu in) Diesel Engine Option: 5.9L Cummins Turbo Diesel I6 (359 cu in) Performance Hemi Horsepower: 325 hp @ 5400 rpm Hemi Torque: 375 lb-ft @ 4000 rpm Cummins Horsepower: 305 hp @ 2600 rpm (for manual transmission), 325 hp @ 2600 rpm (for automatic transmission) Cummins Torque: 555 lb-ft @ 1400 rpm (for manual transmission), 610 lb-ft @ 1600 rpm (for automatic transmission) Fuel System Hemi Fuel Delivery: Sequential multi-port fuel injection (MPI) Cummins Fuel Delivery: High-pressure common rail (HPCR) fuel system Other Engine Block Material: Cast Iron (both HEMI and Cummins) Ignition System: Distributorless ignition system (DIS) with coil-on-plug for HEMI; Compression ignition for Cummins. 🔧 Transmission Standard Standard Transmission: 6-speed manual G56 (often paired with Cummins) Optional Optional Transmission: 4-speed automatic 48RE (often paired with HEMI and Cummins) Features Transfer Case: NV271 (Manual 4WD), NV273 (Electronic Shift 4WD) Fluid Specifications 48Re Fluid: ATF+4 (MS-9602) G56 Fluid: Mopar Manual Transmission Fluid (or equivalent spec) 📐 Dimensions Exterior Wheelbase Std: 134.7 inches (Regular Cab 8-foot box) Wheelbase Long: 140.5 inches (Club Cab 8-foot box), 160.5 inches (Crew Cab 8-foot box) Overall Length Std: 228.5 inches (Regular Cab 8-foot box) Overall Length Long: 234.3 inches (Club Cab 8-foot box), 254.3 inches (Crew Cab 8-foot box) Weights Curb Weight Approx: 5,500 - 6,500 lbs (depending on configuration and engine) Gvwr Approx: 8,510 - 9,600 lbs Payload Capacity Approx: 2,000 - 4,000 lbs Towing Capacity Max: Up to 12,100 lbs (depending on configuration and axle ratio) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4/5 Star (for most configurations, check specific VIN for exact rating) Active Features ABS: Standard Anti-lock Braking System (ABS) Trailer Brake Controller: Available integrated trailer brake controller Passive Features Airbags: Standard front airbags, optional side curtain airbags on some trims. Seatbelts: Three-point seat belts with pretensioners. 💡 Technology Features Infotainment Head Unit: Basic AM/FM stereo with CD player, optional Infinity audio system. Connectivity: Limited; primarily for audio input. No Bluetooth or USB typically standard. Driver Assistance Cruise Control: Standard cruise control. Tow Haul Mode: Available tow/haul mode on automatic transmissions to optimize shifting for towing. 🔧 Maintenance Service Intervals Oil Change Gas: Every 3,000 miles or 3 months (severe service); Every 6,000 miles or 6 months (normal service). Oil Change Diesel: Every 7,500 miles or 6 months with Rotella T6 or similar synthetic diesel oil. Fuel Filter Diesel: Every 15,000 miles or as per manual recommendation, crucial for preventing injector damage. Coolant Flush: Every 30,000 miles or 2 years. Transmission Fluid Change: Every 30,000-50,000 miles depending on...