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Dodge Ram Pickup 2004 Workshop Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Ram Pickup Year: 2004 Codes Platform Code: DR Platform (Third Generation) ๐Ÿ‘‹ Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY mechanics, professional technicians, fleet maintenance Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Vehicle Strengths: Robust build, powerful engine options (especially HEMI and Cummins), towing and hauling capability, extensive customization potential Manual Value Proposition: Provides in-depth technical knowledge for efficient and accurate maintenance and repair, reducing reliance on expensive dealership services. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: All engine variants including 3.7L V6 Magnum, 4.7L V8 Magnum, 5.7L V8 HEMI, and 5.9L V8 Cummins Turbo Diesel (if applicable to specific manual variant) Engine Electrical: Ignition system, starting and charging system, fuel injection, emissions control systems, sensors, ECUs Transmission: Automatic transmissions (42RLE, 45RFE, 48RE) and Manual transmissions (NV3500, G56) Drivetrain: Front axle, rear axle, transfer case, driveshafts, U-joints, differentials Suspension: Front suspension (independent or solid axle depending on configuration), rear suspension (leaf springs), shock absorbers, steering components Brakes: Front disc brakes, rear drum or disc brakes, ABS system, parking brake Electrical: Lighting system, interior electronics, power accessories, audio system, body control module (BCM), fuse box diagrams HVAC: Air conditioning system, heating system, climate control Body: Exterior body panels, doors, windows, tailgate, interior trim, chassis components Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common issue diagnosis Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul for all major systems Diagnostics: Detailed diagnostic charts, wiring diagrams, connector pinouts, pressure and resistance testing specifications Specifications: Torque specifications, clearances, fluid capacities, electrical specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) ๐Ÿ“Š Manual Specifications File Format Searchability: Searchable PDF text Print Quality Resolution: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) โš™๏ธ Engine Specifications Primary Engine Base Engine: 3.7L V6 Magnum Optional Engines: 4.7L V8 Magnum, 5.7L V8 HEMI, 5.9L V8 Cummins Turbo Diesel Performance 3.7L V6 Horsepower: 215 hp @ 5200 rpm 3.7L V6 Torque: 235 lb-ft @ 4000 rpm 4.7L V8 Horsepower: 235 hp @ 4500 rpm (early models), 255 hp @ 5200 rpm (later models) 4.7L V8 Torque: 300 lb-ft @ 3200 rpm (early models), 335 lb-ft @ 3700 rpm (later models) 5.7L V8 Hemi Horsepower: 345 hp @ 5000 rpm 5.7L V8 Hemi Torque: 375 lb-ft @ 4000 rpm 5.9L V8 Cummins Horsepower: 305 hp @ 2800 rpm 5.9L V8 Cummins Torque: 555 lb-ft @ 1400 rpm Fuel System Fuel Type: Gasoline (Octane rating as per owner's manual) / Diesel (for Cummins) Injection Type: Multi-point Fuel Injection (MPI) for gasoline engines, Common Rail Direct Injection (CRDI) for Cummins Engine Codes 3.7L Code: EER 4.7L Code: EVC, EVL 5.7L Hemi Code: EVE, EWD 5.9L Cummins Code: AHC, AHE ๐Ÿ”ง Transmission Standard Standard Transmission: 5-Speed Manual (NV3500) for V6/smaller V8 models, 6-Speed Manual (G56) for Diesel models Optional Optional Transmission: 4-Speed Automatic (42RLE) for V6, 4-Speed Automatic (45RFE) for 4.7L V8, 4-Speed Automatic (48RE) for 5.7L HEMI and Cummins Diesel Features 4Wd System: Part-time 4WD (NV244, NV242 transfer case options) Fluid Specs 42Rle Fluid: ATF+4 (Mopar) 45Rfe Fluid: ATF+4 (Mopar) 48Re Fluid: ATF+4 (Mopar) Manual Transmission Fluid: API GL-4 or GL-5 gear oil (specific viscosity based on manual) Transfer Case Fluid: ATF+4 (Mopar) for NV244, NV242 ๐Ÿ“ Dimensions Exterior Wheelbase Options: 134.7 inches (standard cab), 154.7 inches (club cab/quad cab), 169.3 inches (long bed crew cab) Bed Length Options: 6.3 feet (standard), 8.0 feet (long bed) Weights Curb Weight Range: 4,500 - 6,000+ lbs (depending on configuration) Towing Capacity Max: Up to 10,000+ lbs (with appropriate engine, axle ratio, and towing package) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Rollover Resistance: 4-star (for specific configurations) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System Passive Features Airbags: Driver and passenger front airbags ๐Ÿ’ก Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional SiriusXM satellite radio, premium audio systems available on higher trims. Navigation: Optional factory navigation system (rare for this era). Driver Assistance Cruise Control: Standard cruise control Parking Sensors: Optional rear parking sensors Connectivity Auxiliary Input: Optional auxiliary audio input jack on some models. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for specifics) Engine Air Filter Replacement: Every 15,000-30,000 miles Spark Plug Replacement: Approx. 30,000 miles for conventional plugs, 100,000 miles for Platinum or Iridium plugs (HEMI) Transmission Fluid Change: Every 30,000-60,000 miles (depending on usage, refer to manual)...
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Dodge Ram Pickup 2004 Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Ram Pickup
Year:
2004
Codes
Platform Code:
DR Platform (Third Generation)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
DIY mechanics, professional technicians, fleet maintenance
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Vehicle Strengths:
Robust build, powerful engine options (especially HEMI and Cummins), towing and hauling capability, extensive customization potential
Manual Value Proposition:
Provides in-depth technical knowledge for efficient and accurate maintenance and repair, reducing reliance on expensive dealership services.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Page Count:
2000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
All engine variants including 3.7L V6 Magnum, 4.7L V8 Magnum, 5.7L V8 HEMI, and 5.9L V8 Cummins Turbo Diesel (if applicable to specific manual variant)
Engine Electrical:
Ignition system, starting and charging system, fuel injection, emissions control systems, sensors, ECUs
Transmission:
Automatic transmissions (42RLE, 45RFE, 48RE) and Manual transmissions (NV3500, G56)
Drivetrain:
Front axle, rear axle, transfer case, driveshafts, U-joints, differentials
Suspension:
Front suspension (independent or solid axle depending on configuration), rear suspension (leaf springs), shock absorbers, steering components
Brakes:
Front disc brakes, rear drum or disc brakes, ABS system, parking brake
Electrical:
Lighting system, interior electronics, power accessories, audio system, body control module (BCM), fuse box diagrams
HVAC:
Air conditioning system, heating system, climate control
Body:
Exterior body panels, doors, windows, tailgate, interior trim, chassis components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common issue diagnosis
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul for all major systems
Diagnostics:
Detailed diagnostic charts, wiring diagrams, connector pinouts, pressure and resistance testing specifications
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
๐Ÿ“Š Manual Specifications
File Format
Searchability:
Searchable PDF text
Print Quality
Resolution:
High-resolution, clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Base Engine:
3.7L V6 Magnum
Optional Engines:
4.7L V8 Magnum, 5.7L V8 HEMI, 5.9L V8 Cummins Turbo Diesel
Performance
3.7L V6 Horsepower:
215 hp @ 5200 rpm
3.7L V6 Torque:
235 lb-ft @ 4000 rpm
4.7L V8 Horsepower:
235 hp @ 4500 rpm (early models), 255 hp @ 5200 rpm (later models)
4.7L V8 Torque:
300 lb-ft @ 3200 rpm (early models), 335 lb-ft @ 3700 rpm (later models)
5.7L V8 Hemi Horsepower:
345 hp @ 5000 rpm
5.7L V8 Hemi Torque:
375 lb-ft @ 4000 rpm
5.9L V8 Cummins Horsepower:
305 hp @ 2800 rpm
5.9L V8 Cummins Torque:
555 lb-ft @ 1400 rpm
Fuel System
Fuel Type:
Gasoline (Octane rating as per owner's manual) / Diesel (for Cummins)
Injection Type:
Multi-point Fuel Injection (MPI) for gasoline engines, Common Rail Direct Injection (CRDI) for Cummins
Engine Codes
3.7L Code:
EER
4.7L Code:
EVC, EVL
5.7L Hemi Code:
EVE, EWD
5.9L Cummins Code:
AHC, AHE
๐Ÿ”ง Transmission
Standard
Standard Transmission:
5-Speed Manual (NV3500) for V6/smaller V8 models, 6-Speed Manual (G56) for Diesel models
Optional
Optional Transmission:
4-Speed Automatic (42RLE) for V6, 4-Speed Automatic (45RFE) for 4.7L V8, 4-Speed Automatic (48RE) for 5.7L HEMI and Cummins Diesel
Features
4Wd System:
Part-time 4WD (NV244, NV242 transfer case options)
Fluid Specs
42Rle Fluid:
ATF+4 (Mopar)
45Rfe Fluid:
ATF+4 (Mopar)
48Re Fluid:
ATF+4 (Mopar)
Manual Transmission Fluid:
API GL-4 or GL-5 gear oil (specific viscosity based on manual)
Transfer Case Fluid:
ATF+4 (Mopar) for NV244, NV242
๐Ÿ“ Dimensions
Exterior
Wheelbase Options:
134.7 inches (standard cab), 154.7 inches (club cab/quad cab), 169.3 inches (long bed crew cab)
Bed Length Options:
6.3 feet (standard), 8.0 feet (long bed)
Weights
Curb Weight Range:
4,500 - 6,000+ lbs (depending on configuration)
Towing Capacity Max:
Up to 10,000+ lbs (with appropriate engine, axle ratio, and towing package)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Rollover Resistance:
4-star (for specific configurations)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System
Passive Features
Airbags:
Driver and passenger front airbags
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional SiriusXM satellite radio, premium audio systems available on higher trims.
Navigation:
Optional factory navigation system (rare for this era).
Driver Assistance
Cruise Control:
Standard cruise control
Parking Sensors:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack on some models.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000-30,000 miles
Spark Plug Replacement:
Approx. 30,000 miles for conventional plugs, 100,000 miles for Platinum or Iridium plugs (HEMI)
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on usage, refer to manual)
Fluid Specifications
Engine Oil 3.7L V6:
SAE 5W-30 (API SN or SP, synthetic blend recommended)
Engine Oil 4.7L V8:
SAE 5W-30 (API SN or SP, synthetic blend recommended)
Engine Oil 5.7L Hemi:
SAE 5W-20 (API SN or SP, synthetic blend recommended)
Engine Oil 5.9L Cummins:
SAE 15W-40 (API CJ-4 or CK-4 diesel engine oil)
Coolant:
Mopar OAT (5/150) Antifreeze/Coolant, or equivalent HOAT (Hybrid Organic Additive Technology) with the correct color formulation.
Known Issues
Common Problem 1:
Heated Oxygen Sensor (O2) failures, especially on 4.7L V8
Common Problem 2:
Powertrain Control Module (PCM) issues
Common Problem 3:
Brake component wear (rotors, pads)
Common Problem 4:
Transmission solenoid failures (especially on 45RFE/48RE)
Common Problem 5:
Water pump leaks (common on various engines)
๐Ÿ“š Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long-standing reputation for producing durable and capable trucks, with the Ram nameplate evolving into a distinct brand.
Model Evolution
Third Generation:
The 2002-2008 generation introduced a significant redesign, featuring a bolder 'crosshair' grille, improved interior comfort, and the introduction of the HEMI V8.
Production
Manufacturing Locations:
Saltillo, Mexico; Warren, Michigan, USA
๐Ÿ† Awards & Recognition
Recognitions
Segment Recognition:
Consistently ranked among popular full-size pickup trucks, often praised for its HEMI engine and robust capabilities.
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