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Dodge Ram Truck 1500 2500 3500 3.7L 4.7L 5.7L 5.9L Diesel 8.3L Complete Workshop Service Repair Manual 2006

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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Ram Truck Model Variant: 1500, 2500, 3500 Year: 2006 Codes Chassis Code: DR (Third Generation Ram) ๐Ÿ‘‹ Introduction Market Position Segment: Full-size pickup truck. Target Audience: Owners, DIY mechanics, professional service technicians. Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra. Key Features Vehicle Attributes: Renowned for its robust build, towing capacity, and choice of powerful V8 and HEMI engines. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Scope: Complete Workshop Service and Repair Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals of this era) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable (likely PDF) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all covered engines. Engine Performance: Tuning, diagnostics, fuel injection, ignition systems, cooling, lubrication. Transmission Manual: Service and repair for manual transmissions (if applicable to specific models covered). Transmission Automatic: Detailed overhaul, diagnostics, and fluid service for automatic transmissions. Drivetrain: Front and rear axles, driveshafts, differentials, CV joints, 4WD systems. Suspension: Front and rear suspension components, alignment, shock absorbers, springs. Steering: Power steering system, steering column, linkage, and components. Brakes: Hydraulic brake system, ABS, disc and drum brake service, parking brake. Electrical System: Battery, charging system, starting system, lighting, accessories, fuses, relays. Body And Frame: Body panel removal/installation, structural components, doors, glass, interior trim. HVAC: Heating, Ventilation, and Air Conditioning system diagnostics and repair. Diagnostics: Diagnostic Trouble Codes (DTCs), diagnostic procedures, wiring diagrams. Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes, filter replacements, lubrication. Troubleshooting: Systematic diagnostic flowcharts and symptom-based troubleshooting guides. Repair: Detailed step-by-step instructions for component removal, repair, and reinstallation. Rebuilding: Complete rebuild procedures for engines, transmissions, and other major components. Specifications: Torque specifications, clearances, tolerances, fluid capacities, and more. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. ๐Ÿ“Š Manual Specifications File Format File Type: Digital (PDF) Searchability: Likely text-searchable for quick access to information. Print Quality Printability: Designed to be printable for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine 1 Displacement: 3.7L Magnum V6 Engine 1 Configuration: V6, SOHC, 12 valves Engine 1 Approx Hp: 215 hp @ 5200 rpm Engine 1 Approx Torque: 235 lb-ft @ 4000 rpm Engine 2 Displacement: 4.7L Magnum V8 Engine 2 Configuration: V8, SOHC, 16 valves Engine 2 Approx Hp: 235 hp @ 4500 rpm Engine 2 Approx Torque: 305 lb-ft @ 3200 rpm Engine 3 Displacement: 5.7L HEMI V8 Engine 3 Configuration: V8, OHV, 16 valves, HEMI Engine 3 Approx Hp: 345 hp @ 5400 rpm Engine 3 Approx Torque: 375 lb-ft @ 4000 rpm Engine 4 Displacement: 5.9L Cummins Turbo Diesel Engine 4 Configuration: Inline 6-cylinder, OHV, 24 valves, Turbocharged Diesel Engine 4 Approx Hp: 325 hp @ 2800 rpm Engine 4 Approx Torque: 555 lb-ft @ 1400 rpm Engine 5 Displacement: 8.3L V10 (Viper-derived) Engine 5 Configuration: V10, OHV, 20 valves Engine 5 Approx Hp: 500 hp @ 5600 rpm (SRT-10 variant) Engine 5 Approx Torque: 525 lb-ft @ 4200 rpm (SRT-10 variant) Fuel System Fuel System Type: Multi-Point Fuel Injection (MPI) for gasoline engines, Direct Injection for diesel. Fuel Type: Unleaded Gasoline (87 octane recommended), Diesel Fuel (ULSD for Cummins). ๐Ÿ”ง Transmission Standard Standard Transmission: 6-speed Manual (NV5600 for some diesel, Getrag for gasoline models) Optional Optional Transmission 1: 4-speed Automatic (42RLE for V6/4.7L V8) Optional Transmission 2: 4-speed Automatic (48RE for 5.7L HEMI, 5.9L Diesel) Optional Transmission 3: 6-speed Automatic (68RFE became available later, but 48RE was prevalent in 2006) Features Drive Type: Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with transfer case. ๐Ÿ“ Dimensions Exterior Wheelbase Options: Varies by configuration (e.g., 130.2" for 1500 Regular Cab, 140.5" for 2500/3500 Regular Cab, etc.) Body Styles: Regular Cab, Extended Cab (Quad Cab), Crew Cab. Bed Lengths: Standard Bed (approx. 6.3 ft), Long Bed (approx. 8.0 ft). Weights Curb Weight Range: Approx. 4,500 lbs to 7,000+ lbs depending on configuration. Towing Capacity Max: Up to 10,000+ lbs (for properly equipped 3500 models with diesel). ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: Generally 4-star or 5-star (varies by specific crash test). NHTSA Front Impact Passenger: Generally 4-star or 5-star (varies by specific crash test). IIHS Frontal Offset: Good (typical for well-designed trucks of this era). Active Features ABS: Standard Anti-lock Braking System. Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Driver and front passenger airbags. Seat Belts: Three-point seat belts with pretensioners. ๐Ÿ’ก Technology Features Infotainment Infotainment System: Optional Infinity audio system, CD player, satellite radio preparation. Driver Assistance Cruise Control: Standard cruise control. Parking Assist: Optional rear parking sensors. Connectivity Power Outlets: Auxiliary power outlets. ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Typically 3,000-7,500 miles depending on engine...
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Dodge Ram Truck 1500 2500 3500 3.7L 4.7L 5.7L 5.9L Diesel 8.3L Complete Workshop Service Repair Manual 2006
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Model Variant:
1500, 2500, 3500
Year:
2006
Codes
Chassis Code:
DR (Third Generation Ram)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size pickup truck.
Target Audience:
Owners, DIY mechanics, professional service technicians.
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra.
Key Features
Vehicle Attributes:
Renowned for its robust build, towing capacity, and choice of powerful V8 and HEMI engines.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Scope:
Complete Workshop Service and Repair
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable (likely PDF)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for all covered engines.
Engine Performance:
Tuning, diagnostics, fuel injection, ignition systems, cooling, lubrication.
Transmission Manual:
Service and repair for manual transmissions (if applicable to specific models covered).
Transmission Automatic:
Detailed overhaul, diagnostics, and fluid service for automatic transmissions.
Drivetrain:
Front and rear axles, driveshafts, differentials, CV joints, 4WD systems.
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs.
Steering:
Power steering system, steering column, linkage, and components.
Brakes:
Hydraulic brake system, ABS, disc and drum brake service, parking brake.
Electrical System:
Battery, charging system, starting system, lighting, accessories, fuses, relays.
Body And Frame:
Body panel removal/installation, structural components, doors, glass, interior trim.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnostics and repair.
Diagnostics:
Diagnostic Trouble Codes (DTCs), diagnostic procedures, wiring diagrams.
Procedures Included
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, lubrication.
Troubleshooting:
Systematic diagnostic flowcharts and symptom-based troubleshooting guides.
Repair:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Rebuilding:
Complete rebuild procedures for engines, transmissions, and other major components.
Specifications:
Torque specifications, clearances, tolerances, fluid capacities, and more.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds.
๐Ÿ“Š Manual Specifications
File Format
File Type:
Digital (PDF)
Searchability:
Likely text-searchable for quick access to information.
Print Quality
Printability:
Designed to be printable for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine 1 Displacement:
3.7L Magnum V6
Engine 1 Configuration:
V6, SOHC, 12 valves
Engine 1 Approx Hp:
215 hp @ 5200 rpm
Engine 1 Approx Torque:
235 lb-ft @ 4000 rpm
Engine 2 Displacement:
4.7L Magnum V8
Engine 2 Configuration:
V8, SOHC, 16 valves
Engine 2 Approx Hp:
235 hp @ 4500 rpm
Engine 2 Approx Torque:
305 lb-ft @ 3200 rpm
Engine 3 Displacement:
5.7L HEMI V8
Engine 3 Configuration:
V8, OHV, 16 valves, HEMI
Engine 3 Approx Hp:
345 hp @ 5400 rpm
Engine 3 Approx Torque:
375 lb-ft @ 4000 rpm
Engine 4 Displacement:
5.9L Cummins Turbo Diesel
Engine 4 Configuration:
Inline 6-cylinder, OHV, 24 valves, Turbocharged Diesel
Engine 4 Approx Hp:
325 hp @ 2800 rpm
Engine 4 Approx Torque:
555 lb-ft @ 1400 rpm
Engine 5 Displacement:
8.3L V10 (Viper-derived)
Engine 5 Configuration:
V10, OHV, 20 valves
Engine 5 Approx Hp:
500 hp @ 5600 rpm (SRT-10 variant)
Engine 5 Approx Torque:
525 lb-ft @ 4200 rpm (SRT-10 variant)
Fuel System
Fuel System Type:
Multi-Point Fuel Injection (MPI) for gasoline engines, Direct Injection for diesel.
Fuel Type:
Unleaded Gasoline (87 octane recommended), Diesel Fuel (ULSD for Cummins).
๐Ÿ”ง Transmission
Standard
Standard Transmission:
6-speed Manual (NV5600 for some diesel, Getrag for gasoline models)
Optional
Optional Transmission 1:
4-speed Automatic (42RLE for V6/4.7L V8)
Optional Transmission 2:
4-speed Automatic (48RE for 5.7L HEMI, 5.9L Diesel)
Optional Transmission 3:
6-speed Automatic (68RFE became available later, but 48RE was prevalent in 2006)
Features
Drive Type:
Rear-Wheel Drive (RWD) or Four-Wheel Drive (4WD) with transfer case.
๐Ÿ“ Dimensions
Exterior
Wheelbase Options:
Varies by configuration (e.g., 130.2" for 1500 Regular Cab, 140.5" for 2500/3500 Regular Cab, etc.)
Body Styles:
Regular Cab, Extended Cab (Quad Cab), Crew Cab.
Bed Lengths:
Standard Bed (approx. 6.3 ft), Long Bed (approx. 8.0 ft).
Weights
Curb Weight Range:
Approx. 4,500 lbs to 7,000+ lbs depending on configuration.
Towing Capacity Max:
Up to 10,000+ lbs (for properly equipped 3500 models with diesel).
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
Generally 4-star or 5-star (varies by specific crash test).
NHTSA Front Impact Passenger:
Generally 4-star or 5-star (varies by specific crash test).
IIHS Frontal Offset:
Good (typical for well-designed trucks of this era).
Active Features
ABS:
Standard Anti-lock Braking System.
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Driver and front passenger airbags.
Seat Belts:
Three-point seat belts with pretensioners.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Optional Infinity audio system, CD player, satellite radio preparation.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Assist:
Optional rear parking sensors.
Connectivity
Power Outlets:
Auxiliary power outlets.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles depending on engine and oil type (refer to manual for specific recommendation).
Transmission Fluid Change:
Every 30,000-60,000 miles for automatic transmissions, inspect manual transmission fluid.
Coolant Flush:
Every 30,000-50,000 miles or 2-5 years.
Fluid Specifications
Engine Oil Spec:
API SN/SP, SAE 5W-20 or 5W-30 recommended (check owner's manual for specific engine requirement).
Transmission Fluid Auto:
Chrysler ATF+4 (or equivalent) for 48RE and 42RLE.
Transmission Fluid Manual:
Refer to manual for specific manual transmission fluid (e.g., Mopar Manual Transmission Lubricant).
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) or equivalent, 50/50 mix with distilled water.
Known Issues
Common Issue 1:
5.7L HEMI: Valve spring issues (lifter tick), piston wash issues in early models.
Common Issue 2:
4.7L Magnum: Head gasket failures, spark plug ejection.
Common Issue 3:
5.9L Cummins: Injector issues, VP44 injection pump failures (earlier models), some turbo issues.
Common Issue 4:
Transmission: Overdrive planetary gear failure in 48RE, torque converter shudder.
Common Issue 5:
Electrical: Alternator failures, CAN bus communication issues.
๐Ÿ“š Vehicle History
Brand Heritage
Dodge Truck Legacy:
Dodge has a long history of producing durable and capable trucks, dating back to the Power Wagon.
Model Evolution
Third Generation Ram:
The 2006 model year represents the third generation of the Ram pickup (2002-2008), known for its distinctive styling and expanded engine options.
Production
Manufacturing Plant:
Sterling Heights Assembly Plant, Michigan, USA.
๐Ÿ† Awards & Recognition
Recognitions
Truck Of The Year Nominations:
While specific awards for the 2006 model may vary, the Ram line consistently competed for major truck awards during its generation.
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