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Dodge Ram 2002 Factory Service Repair Manual

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$133.00
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$133.00
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🏷️ Basic Information Identification Make: Dodge Model: Ram Year: 2002 Codes Platform Code: BR/BE 👋 Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY Mechanics, Independent Repair Shops, Fleet Maintenance Competitive Analysis Key Competitors: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra Key Features Manual Advantage: Provides dealer-level diagnostic and repair information, essential for accurate and efficient servicing. Diagrams: Step-by-step diagrams for complex procedures, exploded views for component identification. Electrical Schematics: Detailed electrical wiring diagrams for all vehicle systems. 📋 Manual Details Coverage Areas Major Systems: Engine, Transmission, Driveline, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions Specific Components: Power train, Chassis, Body electrical, Powertrain control module (PCM), Anti-lock Braking System (ABS), Airbags, Diagnostic Trouble Codes (DTCs) Page Count Estimated Pages: 1500-2000+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-document) 📖 Manual Coverage Systems Covered Powertrain: Complete engine repair, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Manual and Automatic Transmissions (NV3500, 45RFE, 42RE, 47RE), Transfer Case, Axles, Driveshafts, U-Joints Chassis: Front and Rear Suspension, Steering System (Power Steering), Brake System (ABS/non-ABS), Wheel Bearings, Tires, Wheels Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, Wiper/Washer System, Power Windows/Locks, Audio System, Fuses and Relays, Engine Control Module (ECM) / Powertrain Control Module (PCM) Schematics Body And Comfort: HVAC System, Body Panels, Doors, Seats, Restraints (Airbags), Interior Trim, Exterior Trim, Bumpers Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Level Checks and Top-offs, Belt Inspection and Replacement, Spark Plug Replacement, Brake Pad Replacement Diagnostics: Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation and resolution, diagnostic flowcharts Repair: Engine overhaul, Transmission overhaul, Suspension component replacement, Brake caliper replacement, Starter motor replacement, Alternator replacement, Radiator replacement, Fuel pump replacement Electrical Repair: Wiring harness repair, Sensor diagnosis and replacement, Actuator testing, Fuse and relay troubleshooting, Module programming assistance (where applicable for dealer-level tools) Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed component removal and installation procedures, torque specifications, and diagnostic strategies. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Image Resolution: High-resolution scans of original factory diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Options: 4.7L Magnum V8 (235 hp @ 4800 rpm, 295 lb-ft @ 3200 rpm), 5.9L Cummins Turbo Diesel I6 (235 hp @ 2300 rpm, 460 lb-ft @ 1400 rpm - for 3/4 ton and 1-ton models) Engine Code Gas: EAH (4.7L) Engine Code Diesel: ISB (5.9L Cummins) Performance Horsepower 4.7L: 235 hp Torque 4.7L: 295 lb-ft Horsepower 5.9L Diesel: 235 hp Torque 5.9L Diesel: 460 lb-ft Fuel System Fuel Type Gas: Unleaded Gasoline Fuel System Type Gas: Sequential Multi-Port Fuel Injection (MPI) Fuel Type Diesel: Diesel Fuel System Type Diesel: High-Pressure Common Rail (HPCR) Injectors (for 5.9L Cummins) Cooling System Coolant Capacity: 13.4 Liters (14.2 Quarts) - Approximate, check manual for specifics Lubrication Oil Type 4.7L: SAE 5W-30 (check owner's manual for exact spec and ambient temp recommendations) Oil Capacity 4.7L: 5.0 Quarts (4.7 Liters) with filter Oil Type 5.9L Diesel: CJ-4 or CK-4 SAE 15W-40 Diesel Engine Oil (check manual for exact specification and API rating) Oil Capacity 5.9L Diesel: 11.0 Quarts (10.4 Liters) with filter 🔧 Transmission Standard Transmission Options Gas: 4-Speed Automatic (42RE, 45RFE), 5-Speed Manual (NV3500 - typically for smaller engines/configurations) Optional Transmission Options Diesel: 4-Speed Automatic (47RE) Features Overdrive: All automatic transmissions feature overdrive Transfer Case: NV243 (part-time 4WD), NV244 (full-time 4WD with electronic control - optional) Fluid Specifications Automatic Transmission Fluid: ATF+4 (MS-9602) for 42RE, 45RFE, 47RE Manual Transmission Fluid: MS-9070 Manual Transmission Lubricant (for NV3500) 📐 Dimensions Exterior Wheelbase Standard: 134.0 inches (3404 mm) Wheelbase Long: 154.5 inches (3924 mm) Length Standard: 229.4 inches (5827 mm) Width Standard: 79.1 inches (2009 mm) Weights Curb Weight Approx: 4,700 - 6,000 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: 6,350 lbs (1500 series) to 8,800 lbs (2500/3500 series) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2002 model year, specific testing may vary by configuration) NHTSA Front Impact Passenger: 4 Stars (for 2002 model year) Active Features ABS: Standard on most models (four-wheel disc with rear drum/drum) Passive Features Airbags: Driver and Passenger front airbags Seatbelts: Three-point front seatbelts with pretensioners, three-point rear seatbelts 💡 Technology Features Infotainment Audio Options: AM/FM/Cassette/CD Player, Optional Infinity Premium Audio System Driver Assistance Cruise Control: Standard on most trims Connectivity Power Accessories: Optional power windows, power door locks, power mirrors 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for specifics) Engine Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection Spark Plug Replacement 4.7L:...
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Dodge Ram 2002 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
2002
Codes
Platform Code:
BR/BE
👋 Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
DIY Mechanics, Independent Repair Shops, Fleet Maintenance
Competitive Analysis
Key Competitors:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra
Key Features
Manual Advantage:
Provides dealer-level diagnostic and repair information, essential for accurate and efficient servicing.
Diagrams:
Step-by-step diagrams for complex procedures, exploded views for component identification.
Electrical Schematics:
Detailed electrical wiring diagrams for all vehicle systems.
📋 Manual Details
Coverage Areas
Major Systems:
Engine, Transmission, Driveline, Suspension, Steering, Brakes, Electrical, HVAC, Body, Emissions
Specific Components:
Power train, Chassis, Body electrical, Powertrain control module (PCM), Anti-lock Braking System (ABS), Airbags, Diagnostic Trouble Codes (DTCs)
Page Count
Estimated Pages:
1500-2000+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar e-document)
📖 Manual Coverage
Systems Covered
Powertrain:
Complete engine repair, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Manual and Automatic Transmissions (NV3500, 45RFE, 42RE, 47RE), Transfer Case, Axles, Driveshafts, U-Joints
Chassis:
Front and Rear Suspension, Steering System (Power Steering), Brake System (ABS/non-ABS), Wheel Bearings, Tires, Wheels
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Wiper/Washer System, Power Windows/Locks, Audio System, Fuses and Relays, Engine Control Module (ECM) / Powertrain Control Module (PCM) Schematics
Body And Comfort:
HVAC System, Body Panels, Doors, Seats, Restraints (Airbags), Interior Trim, Exterior Trim, Bumpers
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Level Checks and Top-offs, Belt Inspection and Replacement, Spark Plug Replacement, Brake Pad Replacement
Diagnostics:
Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation and resolution, diagnostic flowcharts
Repair:
Engine overhaul, Transmission overhaul, Suspension component replacement, Brake caliper replacement, Starter motor replacement, Alternator replacement, Radiator replacement, Fuel pump replacement
Electrical Repair:
Wiring harness repair, Sensor diagnosis and replacement, Actuator testing, Fuse and relay troubleshooting, Module programming assistance (where applicable for dealer-level tools)
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, including detailed component removal and installation procedures, torque specifications, and diagnostic strategies.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Image Resolution:
High-resolution scans of original factory diagrams and text
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper Quality:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.7L Magnum V8 (235 hp @ 4800 rpm, 295 lb-ft @ 3200 rpm), 5.9L Cummins Turbo Diesel I6 (235 hp @ 2300 rpm, 460 lb-ft @ 1400 rpm - for 3/4 ton and 1-ton models)
Engine Code Gas:
EAH (4.7L)
Engine Code Diesel:
ISB (5.9L Cummins)
Performance
Horsepower 4.7L:
235 hp
Torque 4.7L:
295 lb-ft
Horsepower 5.9L Diesel:
235 hp
Torque 5.9L Diesel:
460 lb-ft
Fuel System
Fuel Type Gas:
Unleaded Gasoline
Fuel System Type Gas:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type Diesel:
Diesel
Fuel System Type Diesel:
High-Pressure Common Rail (HPCR) Injectors (for 5.9L Cummins)
Cooling System
Coolant Capacity:
13.4 Liters (14.2 Quarts) - Approximate, check manual for specifics
Lubrication
Oil Type 4.7L:
SAE 5W-30 (check owner's manual for exact spec and ambient temp recommendations)
Oil Capacity 4.7L:
5.0 Quarts (4.7 Liters) with filter
Oil Type 5.9L Diesel:
CJ-4 or CK-4 SAE 15W-40 Diesel Engine Oil (check manual for exact specification and API rating)
Oil Capacity 5.9L Diesel:
11.0 Quarts (10.4 Liters) with filter
🔧 Transmission
Standard
Transmission Options Gas:
4-Speed Automatic (42RE, 45RFE), 5-Speed Manual (NV3500 - typically for smaller engines/configurations)
Optional
Transmission Options Diesel:
4-Speed Automatic (47RE)
Features
Overdrive:
All automatic transmissions feature overdrive
Transfer Case:
NV243 (part-time 4WD), NV244 (full-time 4WD with electronic control - optional)
Fluid Specifications
Automatic Transmission Fluid:
ATF+4 (MS-9602) for 42RE, 45RFE, 47RE
Manual Transmission Fluid:
MS-9070 Manual Transmission Lubricant (for NV3500)
📐 Dimensions
Exterior
Wheelbase Standard:
134.0 inches (3404 mm)
Wheelbase Long:
154.5 inches (3924 mm)
Length Standard:
229.4 inches (5827 mm)
Width Standard:
79.1 inches (2009 mm)
Weights
Curb Weight Approx:
4,700 - 6,000 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
6,350 lbs (1500 series) to 8,800 lbs (2500/3500 series)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (for 2002 model year, specific testing may vary by configuration)
NHTSA Front Impact Passenger:
4 Stars (for 2002 model year)
Active Features
ABS:
Standard on most models (four-wheel disc with rear drum/drum)
Passive Features
Airbags:
Driver and Passenger front airbags
Seatbelts:
Three-point front seatbelts with pretensioners, three-point rear seatbelts
💡 Technology Features
Infotainment
Audio Options:
AM/FM/Cassette/CD Player, Optional Infinity Premium Audio System
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Optional power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (depending on oil type and driving conditions, refer to manual for specifics)
Engine Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement 4.7L:
Approximately 100,000 miles (for platinum or iridium plugs)
Transmission Fluid Flush:
Every 30,000-60,000 miles (depending on usage and fluid type, refer to manual)
Fluid Specifications
Brake Fluid:
DOT 3 (check manual for exact specification)
Power Steering Fluid:
ATF+4 or specified power steering fluid (check manual)
Coolant Type:
50/50 mix of Mopar Antifreeze/Coolant (MS-7170) and distilled water
Known Issues
4.7L Magnum Head Gaskets:
Some early 4.7L engines experienced head gasket failures; later models and revised gaskets improved this.
Transmission Governor Pressure Solenoid:
Can fail, leading to harsh shifts or inability to shift into certain gears (common in 42RE/47RE).
Radiator Cracking:
Plastic end tanks on some radiators can crack over time, leading to coolant leaks.
Throttle Position Sensor Tps:
Can cause erratic idling or performance issues.
Evaporative Emission Control System Evap:
Faults in the EVAP system (e.g., charcoal canister, purge valve) can trigger check engine lights.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing robust and capable trucks since the 1930s.
Model Evolution
Third Generation:
The 2002 model year belongs to the third generation of the Dodge Ram (1994-2001, with a significant refresh in 1998), which marked a radical departure with its aggressive styling and bold grille. The 2002 model is part of the final year of this generation before the all-new 2003 model.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan
🏆 Awards & Recognition
Recognitions
Motor Trend Truck Of The Year:
The Dodge Ram was a finalist for MotorTrend Truck of the Year multiple times, and its bold styling was widely recognized.
Ratings
Jdp Power Initial Quality:
J.D. Power and Associates ratings for the 2002 Ram varied across different studies, often placing it in the average to slightly above average range for initial quality in the large pickup segment.
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