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Dodge Ram 1996 Full Service Repair Manual

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$133.00
่ฒฉๅฃฒไพกๆ ผ
$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Ram Year: 1996 Codes Chassis Code: Second Generation (BR/BE) ๐Ÿ‘‹ Introduction Market Position Segment: Full-size Pickup Truck Target Audience: DIY mechanics, professional technicians, fleet owners, collectors of classic Dodge trucks. Competitive Analysis Competitors 1996: Ford F-Series, Chevrolet C/K Series (Silverado/Sierra), GMC Sierra. Key Features Value Proposition: Enables comprehensive self-sufficiency for maintenance, repair, and restoration of the 1996 Dodge Ram. Content Advantage: Provides factory-level technical detail often exceeding aftermarket guides. ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: Full Service Repair Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF), Print-on-Demand possible ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, camshaft, piston, connecting rods, lubrication system, cooling system, fuel system (mechanical aspects). Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) operation, sensor diagnostics, wiring diagrams. Transmission Manual: Clutch system, gearshift linkage, internal transmission components, removal and installation. Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic controls, transmission control module (TCM) operation, removal and installation. Drivetrain: Front and rear axles, differential, drive shafts, CV joints, U-joints, four-wheel-drive system (transfer case operation and servicing). Brakes: Front and rear brake systems (disc/drum), ABS operation and diagnostics, hydraulic lines, calipers, wheel cylinders, parking brake system. Suspension: Front suspension (independent, twin-I-beam), rear suspension (leaf springs), shocks, springs, control arms, ball joints, steering linkage. Steering: Power steering system, steering column, steering gear/rack and pinion, tie rods, alignment specifications. Electrical Chassis: Lighting system, interior and exterior lighting, power windows, power locks, wipers, horns, instrumentation cluster, trailer wiring. HVAC: Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, control panels. Body And Frame: Body panel removal and installation, interior trim, exterior trim, glass replacement, chassis and frame structural repair considerations. Diagnostic Troubleshooting: Systematic diagnostic procedures, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) interpretation. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement. Component Removal Installation: Detailed steps for removing and reinstalling major and minor components across all systems. Rebuilding Overhauling: Instructions for rebuilding engines, transmissions, differentials, and other major assemblies. Diagnostics And Testing: Procedures for testing individual components, circuits, and systems using multimeters, scan tools, and specialized equipment. Adjustments And Calibrations: Specifications and procedures for adjusting brakes, clutch, idle speed, and calibrating sensors. Wiring And Electrical Repair: Comprehensive wiring diagrams, troubleshooting electrical circuits, connector repair, component replacement. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting. Diagnostic Focus: In-depth diagnostic procedures, symptom analysis, and specific troubleshooting trees for common and complex issues. Special Tools: Identification and usage of specialized tools required for specific repair procedures. ๐Ÿ“Š Manual Specifications File Format Digital Quality: High-resolution, searchable text (assuming professional digital reproduction). Print Quality Print Clarity: Sharp text and diagrams suitable for professional use. Binding Type Physical Binding: Perfect bound or spiral bound (common for workshop manuals for lay-flat use). Paper Type Physical Paper: Durable, coated paper stock resistant to shop environments. โš™๏ธ Engine Specifications Primary Engine Engine 1: 5.2L (318) Magnum V8 Engine 2: 5.9L (360) Magnum V8 Engine 3: 3.9L (239) Magnum V6 Engine 4: 8.0L (488) Magnum V10 (Ram SRT-10 precursor) Performance 5.2L V8 Hp: Approx. 230 hp 5.2L V8 Torque: Approx. 295 lb-ft 5.9L V8 Hp: Approx. 245 hp 5.9L V8 Torque: Approx. 345 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (MPI - Multi-Point Injection) Fuel Type: Unleaded Gasoline ๐Ÿ”ง Transmission Standard Transmission Options: 4-Speed Automatic (46RE, 47RE), 5-Speed Manual (NV3500 for V6/5.2L, NV4500 for 5.9L V8/diesel variants - *diesel not common for 1996 Ram in US*) Optional Optional Transmission: 4-Speed Automatic Heavy Duty (47RH/47RE) Features Transmission Fluid: ATF+4 (or equivalent, check specific transmission model) for automatics, Manual Transmission Fluid (MTF) for manuals. ๐Ÿ“ Dimensions Exterior Wheelbase Standard: 118.9 inches (Reg Cab), 134.7 inches (Club Cab) Wheelbase Long: 134.7 inches (Reg Cab Long Bed), 154.7 inches (Club Cab Long Bed) Weights Curb Weight Range: Approx. 4,500 - 5,500 lbs depending on configuration Gvw Range: Approx. 6,300 lbs to 8,800 lbs (depending on model/payload) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Ratings 1996: Specific NHTSA ratings for 1996 models may vary; generally considered robust for its era, but lacking modern safety structures. Active Features ABS: Anti-lock Braking System (ABS) available, often standard on higher trims or optional. Passive Features Airbags: Driver-side airbag standard. Seatbelts: Three-point front seat belts. ๐Ÿ’ก Technology Features Infotainment Radio Options: AM/FM stereo with cassette player, optional CD player, speaker configurations varied by trim. Display Tech: Basic analog gauges and indicator lights; no digital displays or touchscreens. Driver Assistance Cruise Control: Standard or optional on most trims. Connectivity Phone Integration: None (pre-dates widespread mobile phone integration). ๐Ÿ”ง Maintenance Service Intervals...
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Dodge Ram 1996 Full Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Ram
Year:
1996
Codes
Chassis Code:
Second Generation (BR/BE)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size Pickup Truck
Target Audience:
DIY mechanics, professional technicians, fleet owners, collectors of classic Dodge trucks.
Competitive Analysis
Competitors 1996:
Ford F-Series, Chevrolet C/K Series (Silverado/Sierra), GMC Sierra.
Key Features
Value Proposition:
Enables comprehensive self-sufficiency for maintenance, repair, and restoration of the 1996 Dodge Ram.
Content Advantage:
Provides factory-level technical detail often exceeding aftermarket guides.
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
Full Service Repair
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), Print-on-Demand possible
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, camshaft, piston, connecting rods, lubrication system, cooling system, fuel system (mechanical aspects).
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) operation, sensor diagnostics, wiring diagrams.
Transmission Manual:
Clutch system, gearshift linkage, internal transmission components, removal and installation.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic controls, transmission control module (TCM) operation, removal and installation.
Drivetrain:
Front and rear axles, differential, drive shafts, CV joints, U-joints, four-wheel-drive system (transfer case operation and servicing).
Brakes:
Front and rear brake systems (disc/drum), ABS operation and diagnostics, hydraulic lines, calipers, wheel cylinders, parking brake system.
Suspension:
Front suspension (independent, twin-I-beam), rear suspension (leaf springs), shocks, springs, control arms, ball joints, steering linkage.
Steering:
Power steering system, steering column, steering gear/rack and pinion, tie rods, alignment specifications.
Electrical Chassis:
Lighting system, interior and exterior lighting, power windows, power locks, wipers, horns, instrumentation cluster, trailer wiring.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, control panels.
Body And Frame:
Body panel removal and installation, interior trim, exterior trim, glass replacement, chassis and frame structural repair considerations.
Diagnostic Troubleshooting:
Systematic diagnostic procedures, symptom-based troubleshooting charts, diagnostic trouble codes (DTCs) interpretation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement.
Component Removal Installation:
Detailed steps for removing and reinstalling major and minor components across all systems.
Rebuilding Overhauling:
Instructions for rebuilding engines, transmissions, differentials, and other major assemblies.
Diagnostics And Testing:
Procedures for testing individual components, circuits, and systems using multimeters, scan tools, and specialized equipment.
Adjustments And Calibrations:
Specifications and procedures for adjusting brakes, clutch, idle speed, and calibrating sensors.
Wiring And Electrical Repair:
Comprehensive wiring diagrams, troubleshooting electrical circuits, connector repair, component replacement.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical troubleshooting.
Diagnostic Focus:
In-depth diagnostic procedures, symptom analysis, and specific troubleshooting trees for common and complex issues.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
๐Ÿ“Š Manual Specifications
File Format
Digital Quality:
High-resolution, searchable text (assuming professional digital reproduction).
Print Quality
Print Clarity:
Sharp text and diagrams suitable for professional use.
Binding Type
Physical Binding:
Perfect bound or spiral bound (common for workshop manuals for lay-flat use).
Paper Type
Physical Paper:
Durable, coated paper stock resistant to shop environments.
โš™๏ธ Engine Specifications
Primary Engine
Engine 1:
5.2L (318) Magnum V8
Engine 2:
5.9L (360) Magnum V8
Engine 3:
3.9L (239) Magnum V6
Engine 4:
8.0L (488) Magnum V10 (Ram SRT-10 precursor)
Performance
5.2L V8 Hp:
Approx. 230 hp
5.2L V8 Torque:
Approx. 295 lb-ft
5.9L V8 Hp:
Approx. 245 hp
5.9L V8 Torque:
Approx. 345 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI - Multi-Point Injection)
Fuel Type:
Unleaded Gasoline
๐Ÿ”ง Transmission
Standard
Transmission Options:
4-Speed Automatic (46RE, 47RE), 5-Speed Manual (NV3500 for V6/5.2L, NV4500 for 5.9L V8/diesel variants - *diesel not common for 1996 Ram in US*)
Optional
Optional Transmission:
4-Speed Automatic Heavy Duty (47RH/47RE)
Features
Transmission Fluid:
ATF+4 (or equivalent, check specific transmission model) for automatics, Manual Transmission Fluid (MTF) for manuals.
๐Ÿ“ Dimensions
Exterior
Wheelbase Standard:
118.9 inches (Reg Cab), 134.7 inches (Club Cab)
Wheelbase Long:
134.7 inches (Reg Cab Long Bed), 154.7 inches (Club Cab Long Bed)
Weights
Curb Weight Range:
Approx. 4,500 - 5,500 lbs depending on configuration
Gvw Range:
Approx. 6,300 lbs to 8,800 lbs (depending on model/payload)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Ratings 1996:
Specific NHTSA ratings for 1996 models may vary; generally considered robust for its era, but lacking modern safety structures.
Active Features
ABS:
Anti-lock Braking System (ABS) available, often standard on higher trims or optional.
Passive Features
Airbags:
Driver-side airbag standard.
Seatbelts:
Three-point front seat belts.
๐Ÿ’ก Technology Features
Infotainment
Radio Options:
AM/FM stereo with cassette player, optional CD player, speaker configurations varied by trim.
Display Tech:
Basic analog gauges and indicator lights; no digital displays or touchscreens.
Driver Assistance
Cruise Control:
Standard or optional on most trims.
Connectivity
Phone Integration:
None (pre-dates widespread mobile phone integration).
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-7,500 miles depending on oil type and driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
20,000 - 50,000 miles for automatic transmission fluid and filter, depending on usage (heavy towing requires more frequent changes).
Spark Plug Replacement:
Approx. 30,000 - 60,000 miles for standard plugs, longer for platinum/iridium.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 5W-30 or 10W-30 (check oil fill cap/manual for specific viscosity recommendations based on temperature).
Coolant Spec:
Ethylene Glycol based coolant (Chrysler HOAT or OAT depending on service history; typically 50/50 mix with distilled water).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Issue 1:
Cracked cylinder heads (especially on early Magnum V8s before revised castings, though less common in '96 than earlier years).
Common Issue 2:
Transmission problems (OD clutch failure, torque converter issues in automatics).
Common Issue 3:
Rusty brake lines and fuel lines, especially in areas with road salt.
Common Issue 4:
Power steering leaks, pump noise.
Common Issue 5:
HVAC blower motor resistor failure, blend door actuator issues.
๐Ÿ“š Vehicle History
Brand Heritage
Dodge Trucks Legacy:
Dodge has a long-standing history of producing durable and capable trucks, particularly in the heavy-duty and pickup segments.
Model Evolution
Second Gen Ram:
The 1996 Ram belongs to the second generation (BR/BE) introduced in 1994, known for its aggressive styling, improved interior, and updated powertrains (Magnum engines).
Production
Production Years Gen2:
1994-2001
๐Ÿ† Awards & Recognition
Recognitions
Truck Of The Year 1994:
The 1994 redesign of the Ram, which this manual covers, won Motor Trend's Truck of the Year award.
Design Impact:
The bold, aggressive styling of the second-generation Ram significantly influenced pickup truck design in the mid-to-late 1990s.
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