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DODGE RAM Truck Digital Workshop Repair Manual 2002

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2002 Codes Chassis Code: DR (Third Generation Ram) ๐Ÿ‘‹ Introduction Market Position Segment: Full-size pickup truck Target Audience: DIY mechanics, professional technicians, fleet owners, enthusiasts Competitive Analysis Competitors 2002: Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra, Nissan Titan (introduced later) Key Features Design Philosophy: Rugged, powerful, customizable, family-friendly (depending on configuration) Manual Advantage: Provides in-depth technical knowledge crucial for maintaining and repairing the specific complexities of the 2002 Ram Truck ๐Ÿ“‹ Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: 1500+ Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) ๐Ÿ“– Manual Coverage Systems Covered Engine Mechanical: 3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Gasoline) Engine Management: Fuel injection, ignition system, emissions control, engine diagnostics (OBD-II) Transmission Manual: NV3500 (5-speed manual), NV4500 (5-speed manual) Transmission Automatic: 42RE (4-speed automatic), 44RE (4-speed automatic), 46RE (4-speed automatic), NV3500 (5-speed automatic) Drivetrain: 4x2, 4x4 systems, transfer cases (NV235, NV244, NV245), front and rear axles, driveshafts, differentials Suspension: Front independent suspension (IFS), rear solid axle, springs, shock absorbers, steering linkage Brakes: Front disc brakes (vented), rear drum brakes, ABS system, parking brake Electrical System: Battery, charging system, starting system, lighting, instrumentation, power accessories, trailer wiring HVAC: Air conditioning, heating, ventilation system components and controls Body And Frame: Frame construction, body panels, doors, windows, bumpers, interior trim, bed liners Body Electrical: Body control module (BCM), power locks, power windows, mirrors, seat adjustments Procedures Included Maintenance: Routine checks, fluid changes, filter replacements, lubrication, belt inspection/replacement Troubleshooting: Diagnostic charts, common problems, symptom-based troubleshooting for all major systems Repair: Detailed step-by-step repair instructions for all mechanical and electrical components Rebuild: Engine, transmission, transfer case, and differential rebuild procedures with specifications Diagnostics: Detailed diagnostic procedures, including wiring diagrams and pin-out data for various modules Installation: Guidance on the installation of replacement parts and some aftermarket accessories Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhauls and electrical system diagnostics) ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on scan quality) Print Quality Printability: Printable pages for easy reference Binding Type Binding Type: N/A (Digital) Paper Type Paper Type: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Option 1: 3.7L Magnum V6 Engine Option 2: 4.7L Magnum V8 Engine Option 3: 5.9L Magnum V8 (240hp/330-355 lb-ft torque) Performance 3.7L V6 Hp: 215 hp @ 5200 rpm 3.7L V6 Torque: 235 lb-ft @ 3600 rpm 4.7L V8 Hp: 235 hp @ 4800 rpm 4.7L V8 Torque: 295 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended) ๐Ÿ”ง Transmission Standard Transmission Standard Engine 3.7L: 42RE 4-speed automatic Transmission Standard Engine 4.7L: 44RE 4-speed automatic Transmission Standard Engine 5.9L: 46RE 4-speed automatic Optional Transmission Optional Manual: NV3500 (5-speed manual) for 3.7L and some 4.7L; NV4500 (5-speed manual) for 5.9L Cummins Diesel (not covered in this gasoline manual) Features Overdrive Gears: All automatic transmissions feature overdrive (4th gear) Transmission Fluid Spec Automatic: ATF+4 (Chrysler specification) Transmission Fluid Spec Manual: Refer to manual for specific manual transmission fluid type (e.g., 75W-90 GL-4/GL-5) ๐Ÿ“ Dimensions Exterior Wheelbase Regular Cab: 134.7 inches (3421 mm) Wheelbase Extended Cab: 154.7 inches (3930 mm) Overall Length Regular Cab: 229.7 inches (5835 mm) Cargo Bed Lengths: 6.3 ft (Standard Bed), 8.0 ft (Long Bed) Weights Curb Weight Approx: 4,600 - 5,500 lbs (2087 - 2495 kg) depending on configuration ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Frontal Driver: Good (for comparable models) NHTSA Frontal Passenger: Good (for comparable models) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels Traction Control: Optional (depending on trim and drivetrain) Passive Features Airbags: Driver and passenger front airbags Seatbelts: 3-point seat belts with pretensioners ๐Ÿ’ก Technology Features Infotainment Audio Systems: AM/FM stereo with CD player, optional cassette player, premium sound systems available Navigation: Not typically available from the factory in 2002, aftermarket solutions common Driver Assistance Cruise Control: Standard on most trims Connectivity Power Outlets: 12V accessory power outlets ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specifics) Engine Coolant Flush: Every 30,000 miles (48,000 km) or 2 years Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km) for automatic transmissions, refer to manual Fluid Specifications Engine Oil Spec 3.7L V6: SAE 5W-30 (API certified) Engine Oil Spec 4.7L V8: SAE 5W-30 (API certified) Engine Oil Spec 5.9L V8: SAE 5W-30 or 10W-30 (API certified) Coolant Spec: Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze, 50/50 mix with distilled water Known Issues Common Issue 1: Transmission issues (especially in early 4-speed automatics, e.g., solenoid failure, torque converter shudder) Common Issue 2: Front suspension wear (ball...
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DODGE RAM Truck Digital Workshop Repair Manual 2002
๐Ÿท๏ธ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2002
Codes
Chassis Code:
DR (Third Generation Ram)
๐Ÿ‘‹ Introduction
Market Position
Segment:
Full-size pickup truck
Target Audience:
DIY mechanics, professional technicians, fleet owners, enthusiasts
Competitive Analysis
Competitors 2002:
Ford F-Series, Chevrolet Silverado/GMC Sierra, Toyota Tundra, Nissan Titan (introduced later)
Key Features
Design Philosophy:
Rugged, powerful, customizable, family-friendly (depending on configuration)
Manual Advantage:
Provides in-depth technical knowledge crucial for maintaining and repairing the specific complexities of the 2002 Ram Truck
๐Ÿ“‹ Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar e-book format)
๐Ÿ“– Manual Coverage
Systems Covered
Engine Mechanical:
3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Gasoline)
Engine Management:
Fuel injection, ignition system, emissions control, engine diagnostics (OBD-II)
Transmission Manual:
NV3500 (5-speed manual), NV4500 (5-speed manual)
Transmission Automatic:
42RE (4-speed automatic), 44RE (4-speed automatic), 46RE (4-speed automatic), NV3500 (5-speed automatic)
Drivetrain:
4x2, 4x4 systems, transfer cases (NV235, NV244, NV245), front and rear axles, driveshafts, differentials
Suspension:
Front independent suspension (IFS), rear solid axle, springs, shock absorbers, steering linkage
Brakes:
Front disc brakes (vented), rear drum brakes, ABS system, parking brake
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, power accessories, trailer wiring
HVAC:
Air conditioning, heating, ventilation system components and controls
Body And Frame:
Frame construction, body panels, doors, windows, bumpers, interior trim, bed liners
Body Electrical:
Body control module (BCM), power locks, power windows, mirrors, seat adjustments
Procedures Included
Maintenance:
Routine checks, fluid changes, filter replacements, lubrication, belt inspection/replacement
Troubleshooting:
Diagnostic charts, common problems, symptom-based troubleshooting for all major systems
Repair:
Detailed step-by-step repair instructions for all mechanical and electrical components
Rebuild:
Engine, transmission, transfer case, and differential rebuild procedures with specifications
Diagnostics:
Detailed diagnostic procedures, including wiring diagrams and pin-out data for various modules
Installation:
Guidance on the installation of replacement parts and some aftermarket accessories
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls and electrical system diagnostics)
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on scan quality)
Print Quality
Printability:
Printable pages for easy reference
Binding Type
Binding Type:
N/A (Digital)
Paper Type
Paper Type:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Option 1:
3.7L Magnum V6
Engine Option 2:
4.7L Magnum V8
Engine Option 3:
5.9L Magnum V8 (240hp/330-355 lb-ft torque)
Performance
3.7L V6 Hp:
215 hp @ 5200 rpm
3.7L V6 Torque:
235 lb-ft @ 3600 rpm
4.7L V8 Hp:
235 hp @ 4800 rpm
4.7L V8 Torque:
295 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (87 octane recommended)
๐Ÿ”ง Transmission
Standard
Transmission Standard Engine 3.7L:
42RE 4-speed automatic
Transmission Standard Engine 4.7L:
44RE 4-speed automatic
Transmission Standard Engine 5.9L:
46RE 4-speed automatic
Optional
Transmission Optional Manual:
NV3500 (5-speed manual) for 3.7L and some 4.7L; NV4500 (5-speed manual) for 5.9L Cummins Diesel (not covered in this gasoline manual)
Features
Overdrive Gears:
All automatic transmissions feature overdrive (4th gear)
Transmission Fluid Spec Automatic:
ATF+4 (Chrysler specification)
Transmission Fluid Spec Manual:
Refer to manual for specific manual transmission fluid type (e.g., 75W-90 GL-4/GL-5)
๐Ÿ“ Dimensions
Exterior
Wheelbase Regular Cab:
134.7 inches (3421 mm)
Wheelbase Extended Cab:
154.7 inches (3930 mm)
Overall Length Regular Cab:
229.7 inches (5835 mm)
Cargo
Bed Lengths:
6.3 ft (Standard Bed), 8.0 ft (Long Bed)
Weights
Curb Weight Approx:
4,600 - 5,500 lbs (2087 - 2495 kg) depending on configuration
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Frontal Driver:
Good (for comparable models)
NHTSA Frontal Passenger:
Good (for comparable models)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels
Traction Control:
Optional (depending on trim and drivetrain)
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
3-point seat belts with pretensioners
๐Ÿ’ก Technology Features
Infotainment
Audio Systems:
AM/FM stereo with CD player, optional cassette player, premium sound systems available
Navigation:
Not typically available from the factory in 2002, aftermarket solutions common
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Outlets:
12V accessory power outlets
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specifics)
Engine Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic transmissions, refer to manual
Fluid Specifications
Engine Oil Spec 3.7L V6:
SAE 5W-30 (API certified)
Engine Oil Spec 4.7L V8:
SAE 5W-30 (API certified)
Engine Oil Spec 5.9L V8:
SAE 5W-30 or 10W-30 (API certified)
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze, 50/50 mix with distilled water
Known Issues
Common Issue 1:
Transmission issues (especially in early 4-speed automatics, e.g., solenoid failure, torque converter shudder)
Common Issue 2:
Front suspension wear (ball joints, tie rod ends) due to vehicle weight and usage
Common Issue 3:
Rust and corrosion, particularly on the frame and body panels in areas with road salt
Common Issue 4:
Oil leaks (valve cover gaskets, oil pan gaskets)
Common Issue 5:
Cracked exhaust manifolds (particularly on V8 engines)
๐Ÿ“š Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long history of producing robust and capable trucks dating back to the 1930s.
Model Evolution
Third Generation Ram:
The 2002 model year marks the beginning of the third generation (2002-2008) of the Dodge Ram, featuring a significant redesign with a larger, more aggressive appearance, improved interior, and updated powertrains.
Production
Assembly Locations:
Saltillo Truck Assembly, Mexico; Warren Truck Assembly, Michigan, USA
๐Ÿ† Awards & Recognition
Recognitions
Truck Of The Year 2002:
MotorTrend's Truck of the Year (for the redesigned 2002 Ram generation)
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