The Dodge Sprinter 2003-2006 Service Repair Manual provides comprehensive repair and maintenance information for your van. It covers all models and styles, ensuring you have access to the specific information you need. This manual is a valuable resource for both experienced mechanics and do-it-yourselfers, offering step-by-step instructions and detailed illustrations to guide you through each repair procedure.

This manual includes a wealth of information about your Dodge Sprinter, encompassing everything from routine maintenance and troubleshooting to intricate engine, transmission, and electrical system repairs. You'll find detailed instructions on:

* **General Maintenance:** Learn the essential maintenance tasks to keep your Sprinter running smoothly, including oil changes, filter replacements, and inspections.
* **Troubleshooting:** Identify and resolve common problems with your Sprinter, saving you time and money on costly repairs.
* **Engine Service/Repair:** Diagnose and repair engine issues, including fuel systems, ignition systems, and emissions controls.
* **Transmission Service/Repair:** Understand the intricacies of your Sprinter's transmission, learn how to perform fluid changes, and troubleshoot common problems.
* **Brake System:** Ensure your Sprinter is safe on the road by mastering brake system maintenance and repair, including brake pads, rotors, and calipers.
* **Wiring Diagrams:** Easily navigate the complex electrical system of your Sprinter with clear and detailed wiring diagrams.
* **Electrical System:** Diagnose and repair electrical issues, including starting problems, lighting systems, and electrical accessories.
* **Suspension:** Keep your Sprinter riding smoothly by understanding the suspension system and performing maintenance and repairs.
* **Periodic Lubrication:** Follow recommended lubrication schedules to ensure the longevity and performance of your Sprinter's drivetrain and chassis components.
* **Steering:** Maintain precise handling and steering response by learning about steering system components and repair procedures.
* **Cooling System:** Ensure your Sprinter stays cool under pressure by understanding the cooling system and performing essential maintenance and repair tasks.
* **Fuel Injection:** Diagnose and repair fuel injection system issues for optimal engine performance and fuel efficiency.
* **Fuel System:** Learn about fuel tank, fuel lines, and fuel pumps to ensure proper fuel delivery.
* **Emission System:** Maintain your Sprinter's emissions compliance with detailed information on emission control systems and components.
* **Heater/Air Conditioning:** Keep your Sprinter comfortable year-round by understanding the heater and air conditioning systems.
* **Engine Control System:** Dive into the complexities of your Sprinter's engine control system and diagnose and repair related issues.
* **Chassis/Body:** Learn about the structural integrity of your Sprinter and how to repair minor body damage.
* **Restraint System:** Ensure the safety of your passengers by understanding the restraint system and how to maintain its functionality.
* **Interior:** Address interior issues and perform repairs on components like upholstery, door panels, and dashboard systems.
* **Differential/Drive:** Understand the operation of your Sprinter's drivetrain and perform maintenance and repairs on differentials and axles.
* **Axle:** Ensure your Sprinter's axles are in top condition by learning how to perform repairs and maintenance.

The Dodge Sprinter 2003-2006 Service Repair Manual provides you with the knowledge and confidence to perform repairs and maintenance on your Sprinter, saving you money and giving you a deeper understanding of your vehicle.

The Dodge Sprinter, produced from 2003 to 2006, represented a significant departure for the American automaker, marking their entry into the burgeoning market for light commercial vehicles. Based on the Mercedes-Benz Sprinter platform, the Dodge Sprinter offered a robust and versatile option for businesses and individuals seeking a reliable, capable van. Available in a variety of configurations, including cargo vans, passenger vans, and cutaway chassis, the Sprinter catered to diverse needs. Its high roof and boxy design maximized cargo space, while its powerful diesel engine provided ample torque for hauling heavy loads. The Sprinter's durability and fuel efficiency made it a popular choice for both urban deliveries and long-distance hauling.

The 2003-2006 Dodge Sprinter was powered by a 2.7-liter Mercedes-Benz OM662LA diesel engine, offering 153 horsepower and 260 lb-ft of torque. While the engine was known for its reliability and fuel efficiency, it could be susceptible to common issues such as fuel injectors, glow plugs, and EGR valves. The Sprinter's robust construction and simple mechanicals made it relatively easy to maintain, but specialized tools and knowledge were often required for certain repairs, especially those related to the engine and transmission. The availability of a comprehensive service and repair manual was essential for both professional mechanics and DIY enthusiasts, providing detailed instructions and technical specifications to ensure proper maintenance and troubleshooting.