FENDT 922 VARIO COM 3 FROM SN 919...0101 Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Fendt Model: 922 Vario Series: COM 3 Serial Number Prefix: 919... Codes Emission Standard: Tier 3 / Stage III A (COM 3) ๐ Introduction Market Position Market Segment: High-horsepower agricultural tractor, designed for heavy-duty operations. Competitive Analysis Key Competitors: John Deere 7R Series, New Holland T7/T8 Series, Case IH Magnum Series, Claas Axion Series. Key Features Key Features Of Manual: Dozens of detailed illustrations with exploded views, condensed service data, detailed index, step-by-step instructions, troubleshooting tips. Value Proposition Cost Savings: Enables owners to perform maintenance and repairs themselves, saving time and money on dealership service costs. Ease Of Use Usability: Designed to make complex repair projects manageable through clear, step-by-step guidance. ๐ Manual Details Coverage Areas Covered Systems: Engine, Power Train, Front Axle & Steering, Front Wheel Drive, Hydraulic Lift Unit, Electrical System, General, Specifications, Service Tools General Information: General operating principles, safety precautions, and identification of controls. Specifications Section: Provides detailed technical data, capacities, and performance figures for the tractor and its systems. Service Tools Section: Lists specialized tools required for specific maintenance and repair procedures. Page Count Page Count: Not specified Manual Type Manual Type: Service Repair Manual Language Language: Not specified (likely English based on product description) Format Format: PDF ๐ Manual Coverage Systems Covered Engine System: Diagnosis, repair, and maintenance of the engine and its related components. Powertrain System: Covers the Vario transmission (CVT), drive axles, and final drives. Front Axle Steering: Includes repair and maintenance for the front axle and steering system. Front Wheel Drive: Details on the operation, maintenance, and repair of the front-wheel drive system. Hydraulic Lift Unit: Comprehensive coverage of the hydraulic system, including the lift unit, control valves, and actuators. Electrical System: Wiring diagrams, component testing, and troubleshooting for the tractor's electrical system. Procedures Included Maintenance Procedures: Routine maintenance, lubrication, fluid changes, filter replacements, and pre-operational checks. Repair Procedures: Step-by-step repair instructions for all major components and systems. Troubleshooting Guides: Diagnostic procedures and solutions for common and uncommon operational issues. Component Disassembly Assembly: Detailed instructions for taking apart and reassembling various tractor components. Diagnostic Testing: Procedures for testing electrical circuits, hydraulic pressures, and engine performance. Component Replacement: Detailed guides for replacing major components such as the engine, transmission, hydraulic pumps, and axles. Technical Depth Technical Depth: Advanced diagnostics and repair procedures suitable for qualified technicians, including detailed specifications and schematics. Wiring Diagrams: Comprehensive electrical schematics for all systems, including lighting, sensors, and control units. Torque Specifications: Precise torque values for all critical fasteners across various systems. ๐ Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable PDF with detailed illustrations and exploded views. Binding Type Binding Type: Digital (Printable PDF) Paper Type Paper Type: Not applicable (digital format) Software Requirements Recommended Software: Adobe PDF Reader โ๏ธ Engine Specifications Primary Engine Engine Manufacturer: Deutz Engine Model: D 10 E Engine Type: Inline 6-cylinder, turbocharged, intercooled diesel engine Performance Rated Horsepower: 217 HP (approximate, actual may vary slightly based on specific configuration) Maximum Torque: Not specified in product info, but typically around 950-1000 Nm for this class. Displacement: 10.0 Liters (approximate) Fuel System Fuel Injection System: Common Rail Fuel Tank Capacity: Not specified in product info, but typically over 400 liters for this class. Emission Controls Emission Control Technology: Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) may be present depending on exact build configuration for COM 3. ๐ง Transmission Standard Transmission Type: Fendt Vario (Continuously Variable Transmission - CVT) Features Transmission Features: Allows seamless and stepless speed variation, optimized fuel efficiency, and precise control for various field operations. Fluid Specifications Transmission Fluid Type: AGCO Fluid 821XL or equivalent (specific Fendt-approved CVT fluid required, refer to manual for exact specification and part number). Fluid Capacity Transmission Fluid Capacity: Not specified in product info, typically around 15-20 liters. ๐ Dimensions Exterior Wheelbase: Not specified in product info, typically over 2800 mm for this class. Weights Operating Weight: Not specified in product info, typically in the range of 8,000 - 10,000 kg. ๐ก๏ธ Safety Features Active Features Active Safety Features: Powerful braking system, stability control (integrated within Vario system), anti-lock braking (ABS) may be an option. Passive Features Passive Safety Features: ROPS (Roll-Over Protective Structure), seat belts, high-visibility lighting, safety glass. ๐ก Technology Features Infotainment Infotainment System: Basic radio/audio system; advanced features like GPS and telematics were optional and integrated into tractor controls. Driver Assistance Driver Assistance Features: Autopilot functionality (Fendt Guide), varioguide, section control, and tractor-implement management are common optional features for this series, managed via the tractor's central terminal. Connectivity Connectivity Features: ISOBUS compatibility for implement communication, data logging and transfer capabilities for precision farming. Diagnostic Technology Diagnostic Tools: The manual will detail procedures for using Fendt's diagnostic software (e.g., FendtDiag) and specialized tools for troubleshooting. ๐ง Maintenance Service Intervals Engine...
217 HP (approximate, actual may vary slightly based on specific configuration)
Maximum Torque:
Not specified in product info, but typically around 950-1000 Nm for this class.
Displacement:
10.0 Liters (approximate)
Fuel System
Fuel Injection System:
Common Rail
Fuel Tank Capacity:
Not specified in product info, but typically over 400 liters for this class.
Emission Controls
Emission Control Technology:
Exhaust Gas Recirculation (EGR), Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) may be present depending on exact build configuration for COM 3.
๐ง Transmission
Standard
Transmission Type:
Fendt Vario (Continuously Variable Transmission - CVT)
Features
Transmission Features:
Allows seamless and stepless speed variation, optimized fuel efficiency, and precise control for various field operations.
Fluid Specifications
Transmission Fluid Type:
AGCO Fluid 821XL or equivalent (specific Fendt-approved CVT fluid required, refer to manual for exact specification and part number).
Fluid Capacity
Transmission Fluid Capacity:
Not specified in product info, typically around 15-20 liters.
๐ Dimensions
Exterior
Wheelbase:
Not specified in product info, typically over 2800 mm for this class.
Weights
Operating Weight:
Not specified in product info, typically in the range of 8,000 - 10,000 kg.
๐ก๏ธ Safety Features
Active Features
Active Safety Features:
Powerful braking system, stability control (integrated within Vario system), anti-lock braking (ABS) may be an option.
Basic radio/audio system; advanced features like GPS and telematics were optional and integrated into tractor controls.
Driver Assistance
Driver Assistance Features:
Autopilot functionality (Fendt Guide), varioguide, section control, and tractor-implement management are common optional features for this series, managed via the tractor's central terminal.
Connectivity
Connectivity Features:
ISOBUS compatibility for implement communication, data logging and transfer capabilities for precision farming.
Diagnostic Technology
Diagnostic Tools:
The manual will detail procedures for using Fendt's diagnostic software (e.g., FendtDiag) and specialized tools for troubleshooting.
๐ง Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 500 hours (refer to manual for precise interval and oil specification).
Hydraulic Fluid Change Interval:
Typically 1000-1500 hours (refer to manual for precise interval and fluid specification).
Fuel Filter Replacement:
Recommended at 500 hours or annually, whichever comes first.
Air Filter Replacement:
Inspect regularly, replace when indicated by the restriction indicator or annually.
Fluid Specifications
Engine Oil Specification:
AGCO Specification ENGINE OIL 10W-40 (or equivalent API CJ-4 / ACEA E9 rated oil).
Coolant Specification:
Propylene Glycol or Ethylene Glycol based antifreeze with corrosion inhibitors, typically G48 or similar.
Known Issues
Common Issues:
While Fendt tractors are highly reliable, common areas for attention may include Vario transmission control unit calibration, hydraulic system leaks, and potential sensor faults due to the advanced electronics. Regular preventative maintenance as outlined in the manual is crucial.
Lubrication Points
Grease Points:
Numerous grease points for steering linkages, axle pivots, PTO shaft, and hitch components. Exact locations detailed in the manual.
๐ Vehicle History
Brand Heritage
Brand Heritage:
Fendt is renowned for its innovative agricultural machinery, particularly its pioneering work with Vario transmission technology.
Model Evolution
Model Evolution:
The 900 Vario series represents Fendt's flagship range, continually evolving with advancements in engine technology, transmissions, hydraulics, and electronics.
Production
Production Era:
The COM 3 designation indicates models produced during the period when Tier 3/Stage III A emission standards were enforced (roughly 2006-2014).
๐ Awards & Recognition
Recognitions
Brand Awards:
Fendt consistently receives awards for innovation, engineering excellence, and tractor design at major agricultural trade shows like Agritechnica.