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2009 Fiat 500 All ModelS Service and Repair Manual

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$141.00
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🏷️ Basic Information Identification Make: Fiat Model: 500 Product Name: 2009 Fiat 500 All Models Service and Repair Manual Product Description: 2012 Fiat 500 ALL MODELS Service and Repair Manual - Covers All Models & All Repairs A-Z. This is NOT generic repair information! It is vehicle specific. This is the exact same manual used by technicians at the dealerships to maintain, service. Model Years Covered: 2009, 2010, 2011, 2012 Codes Chassis Codes: 312 (Global platform) Engine Codes: 169A4.000 (1.2L Fire EVO), 312A1.000 (0.9L TwinAir Turbo), 312A3.000 (1.4L Fire MultiAir) 👋 Introduction Market Position Segment: Subcompact, city car Target Audience: Urban commuters, style-conscious buyers, small car enthusiasts Competitive Analysis Key Competitors: Mini Cooper, Volkswagen Beetle, Ford Fiesta, Hyundai i10, Chevrolet Spark Key Features Design Philosophy: Retro-inspired styling, compact dimensions, fuel efficiency, personalization options Unique Selling Proposition: Iconic Italian design, nimble urban maneuverability, fuel-efficient powertrains, extensive customization potential. 📋 Manual Details Coverage Areas General Coverage: All Models, All Repairs A-Z Page Count Estimated Page Count: Over 1000 (typical for comprehensive dealership service manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) - Searchable, printable 📖 Manual Coverage Systems Covered Engine: Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine management (ECU), starting, charging Transmission: Manual transmission (MTA - Dualogic), automatic transmission, clutch, driveline, driveshafts, CV joints Brakes: Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, parking brake Suspension Steering: Front and rear suspension, shock absorbers, springs, control arms, steering gear, power steering system Electrical: Battery, charging system, starter motor, lighting (headlights, taillights, interior), instrument cluster, body control module (BCM), wiring diagrams, fuses, relays Body Chassis: Body panels, doors, windows, locks, interior trim, seats, chassis components, structural integrity, body sealing HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control Safety Restraint: Airbag system, seat belts, SRS (Supplemental Restraint System) components, diagnostics Infotainment Electronics: Audio system, navigation (if equipped), connectivity features, electronic control units (ECUs) Procedures Included Maintenance: Routine inspections, fluid changes, filter replacements, lubrication, tire rotation Troubleshooting: Diagnostic charts, symptom-to-cause analysis, fault code interpretation (OBD-II) Repair: Component removal and installation, adjustments, overhaul procedures for major systems Diagnostics: On-board diagnostics (OBD-II), scan tool procedures, specific diagnostic routines for various systems Specifications: Torque specifications, clearances, electrical tolerances, fluid capacities Technical Depth Depth: Complete dealership-level repair and maintenance information, including detailed disassembly, assembly, and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High-resolution, suitable for professional printing and digital viewing Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) Searchability Text Search: Yes, fully text-searchable for quick access to information ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 1.2 Liters (1242 cc) Engine 1 Configuration: Inline 4-cylinder, SOHC (8 valves) Engine 1 Horsepower: 69 hp (51 kW) @ 5500 rpm Engine 1 Torque: 102 Nm (75 lb-ft) @ 3000 rpm Optional Engine 1 Engine 2 Displacement: 0.9 Liters (875 cc) TwinAir Turbo Engine 2 Configuration: Inline 2-cylinder, DOHC (16 valves), Turbocharged Engine 2 Horsepower: 85 hp (63 kW) @ 5500 rpm Engine 2 Torque: 145 Nm (107 lb-ft) @ 2000 rpm Optional Engine 2 Engine 3 Displacement: 1.4 Liters (1368 cc) Fire MultiAir Engine 3 Configuration: Inline 4-cylinder, DOHC (16 valves), Naturally Aspirated (MultiAir technology) Engine 3 Horsepower: 100 hp (74 kW) @ 6000 rpm Engine 3 Torque: 131 Nm (97 lb-ft) @ 4750 rpm Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for 1.2L, Turbocharged Gasoline Direct Injection (GDI) for TwinAir, MultiAir Intake (camless valve lift) with MPI for 1.4L Fuel Type: Unleaded gasoline Emission Control: Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission (Fiat C510 gearbox family) Optional 1 Transmission Type 2: 5-speed Dualogic (MTA - Manual Transmission Automated) - Electro-hydraulic automated manual transmission Optional 2 Transmission Type 3: 6-speed Manual Transmission (for 1.4L MultiAir models in some markets) Features Clutch Type: Dry single plate (manual), Automated clutch actuation (Dualogic) Gear Ratios: Detailed ratios for each gear and final drive provided in the manual Fluid Specs Manual Transmission Fluid: Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, API GL-4, SAE 75W-85 Mta Hydraulic Fluid: Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, SAE 75W-85 📐 Dimensions Exterior Length: Approx. 3550 mm (139.8 in) Width: Approx. 1627 mm (64.1 in) Height: Approx. 1488 mm (58.6 in) Wheelbase: Approx. 2300 mm (90.6 in) Cargo Cargo Volume: Approx. 185 liters (6.5 cu ft) Weights Curb Weight: Approx. 975 - 1100 kg (2150 - 2425 lbs) depending on engine and trim 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for models tested) Active Features ABS: Standard Anti-lock Braking System Ebd: Standard Electronic Brakeforce Distribution Esp: Optional Electronic Stability Program (ESP) with Hill Holder Passive Features Airbags: Driver, passenger,...
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2009 Fiat 500 All ModelS Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
500
Product Name:
2009 Fiat 500 All Models Service and Repair Manual
Product Description:
2012 Fiat 500 ALL MODELS Service and Repair Manual - Covers All Models & All Repairs A-Z. This is NOT generic repair information! It is vehicle specific. This is the exact same manual used by technicians at the dealerships to maintain, service.
Model Years Covered:
2009, 2010, 2011, 2012
Codes
Chassis Codes:
312 (Global platform)
Engine Codes:
169A4.000 (1.2L Fire EVO), 312A1.000 (0.9L TwinAir Turbo), 312A3.000 (1.4L Fire MultiAir)
👋 Introduction
Market Position
Segment:
Subcompact, city car
Target Audience:
Urban commuters, style-conscious buyers, small car enthusiasts
Competitive Analysis
Key Competitors:
Mini Cooper, Volkswagen Beetle, Ford Fiesta, Hyundai i10, Chevrolet Spark
Key Features
Design Philosophy:
Retro-inspired styling, compact dimensions, fuel efficiency, personalization options
Unique Selling Proposition:
Iconic Italian design, nimble urban maneuverability, fuel-efficient powertrains, extensive customization potential.
📋 Manual Details
Coverage Areas
General Coverage:
All Models, All Repairs A-Z
Page Count
Estimated Page Count:
Over 1000 (typical for comprehensive dealership service manuals)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF) - Searchable, printable
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions, engine management (ECU), starting, charging
Transmission:
Manual transmission (MTA - Dualogic), automatic transmission, clutch, driveline, driveshafts, CV joints
Brakes:
Hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake pads, rotors, calipers, parking brake
Suspension Steering:
Front and rear suspension, shock absorbers, springs, control arms, steering gear, power steering system
Electrical:
Battery, charging system, starter motor, lighting (headlights, taillights, interior), instrument cluster, body control module (BCM), wiring diagrams, fuses, relays
Body Chassis:
Body panels, doors, windows, locks, interior trim, seats, chassis components, structural integrity, body sealing
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control
Safety Restraint:
Airbag system, seat belts, SRS (Supplemental Restraint System) components, diagnostics
Infotainment Electronics:
Audio system, navigation (if equipped), connectivity features, electronic control units (ECUs)
Procedures Included
Maintenance:
Routine inspections, fluid changes, filter replacements, lubrication, tire rotation
Troubleshooting:
Diagnostic charts, symptom-to-cause analysis, fault code interpretation (OBD-II)
Repair:
Component removal and installation, adjustments, overhaul procedures for major systems
Diagnostics:
On-board diagnostics (OBD-II), scan tool procedures, specific diagnostic routines for various systems
Specifications:
Torque specifications, clearances, electrical tolerances, fluid capacities
Technical Depth
Depth:
Complete dealership-level repair and maintenance information, including detailed disassembly, assembly, and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution, suitable for professional printing and digital viewing
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format)
Searchability
Text Search:
Yes, fully text-searchable for quick access to information
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
1.2 Liters (1242 cc)
Engine 1 Configuration:
Inline 4-cylinder, SOHC (8 valves)
Engine 1 Horsepower:
69 hp (51 kW) @ 5500 rpm
Engine 1 Torque:
102 Nm (75 lb-ft) @ 3000 rpm
Optional Engine 1
Engine 2 Displacement:
0.9 Liters (875 cc) TwinAir Turbo
Engine 2 Configuration:
Inline 2-cylinder, DOHC (16 valves), Turbocharged
Engine 2 Horsepower:
85 hp (63 kW) @ 5500 rpm
Engine 2 Torque:
145 Nm (107 lb-ft) @ 2000 rpm
Optional Engine 2
Engine 3 Displacement:
1.4 Liters (1368 cc) Fire MultiAir
Engine 3 Configuration:
Inline 4-cylinder, DOHC (16 valves), Naturally Aspirated (MultiAir technology)
Engine 3 Horsepower:
100 hp (74 kW) @ 6000 rpm
Engine 3 Torque:
131 Nm (97 lb-ft) @ 4750 rpm
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for 1.2L, Turbocharged Gasoline Direct Injection (GDI) for TwinAir, MultiAir Intake (camless valve lift) with MPI for 1.4L
Fuel Type:
Unleaded gasoline
Emission Control:
Catalytic converter, Oxygen sensors, Evaporative Emission Control (EVAP)
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual Transmission (Fiat C510 gearbox family)
Optional 1
Transmission Type 2:
5-speed Dualogic (MTA - Manual Transmission Automated) - Electro-hydraulic automated manual transmission
Optional 2
Transmission Type 3:
6-speed Manual Transmission (for 1.4L MultiAir models in some markets)
Features
Clutch Type:
Dry single plate (manual), Automated clutch actuation (Dualogic)
Gear Ratios:
Detailed ratios for each gear and final drive provided in the manual
Fluid Specs
Manual Transmission Fluid:
Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, API GL-4, SAE 75W-85
Mta Hydraulic Fluid:
Refer to manual for specific Fiat 9.55550-MZ6 or equivalent, SAE 75W-85
📐 Dimensions
Exterior
Length:
Approx. 3550 mm (139.8 in)
Width:
Approx. 1627 mm (64.1 in)
Height:
Approx. 1488 mm (58.6 in)
Wheelbase:
Approx. 2300 mm (90.6 in)
Cargo
Cargo Volume:
Approx. 185 liters (6.5 cu ft)
Weights
Curb Weight:
Approx. 975 - 1100 kg (2150 - 2425 lbs) depending on engine and trim
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brakeforce Distribution
Esp:
Optional Electronic Stability Program (ESP) with Hill Holder
Passive Features
Airbags:
Driver, passenger, side, and knee airbags (availability varies by trim and market)
Seat Belts:
Pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/MP3 player with auxiliary input, optional USB and Bluetooth connectivity, optional Blue&Me hands-free system.
Navigation:
Optional integrated navigation system (e.g., CarminatTomTom) or portable solutions.
Driver Assistance
Parking Sensors:
Optional rear parking sensors
Hill Holder:
Integrated with ESP (optional) or Dualogic transmission for preventing rollback on inclines.
Connectivity
Blue And Me:
Fiat's proprietary hands-free communication and media player system using Bluetooth and USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km (9,300 miles) or 1 year, whichever comes first (check manual for specific engine)
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 2 years
Spark Plug Replacement:
Every 60,000 km (37,300 miles) for standard engines, refer to manual for TwinAir/MultiAir specifics
Coolant Change:
Every 4 years or 60,000 km (37,300 miles)
Fluid Specifications
Engine Oil Type:
Refer to manual for specific Fiat 9.55535-GS1 (e.g., Selenia Star Pure Energy 0W-30) or equivalent for 1.2L Fire EVO. Refer to manual for TwinAir/MultiAir specific viscosity and API ratings.
Coolant Type:
Paraflu UP (OAT) - Blue color, ethylene glycol-based coolant. Refer to manual for specific Fiat specification.
Brake Fluid Type:
DOT 4 (e.g., Fiat 9.55597-S0 or equivalent)
Known Issues
Common Wear Items:
Clutch wear (especially in urban driving), suspension components (bushings, links), exhaust system, front brake pads/rotors
Engine Specific Notes:
Timing belt on 1.2L Fire engine requires regular replacement. TwinAir can be sensitive to oil quality and maintenance. MultiAir systems can sometimes experience issues if not properly maintained.
Electrical Notes:
Occasional issues with window regulators, central locking, or specific sensor failures. Refer to detailed wiring diagrams in the manual.
📚 Vehicle History
Brand Heritage
Brand Origin:
Italy, founded 1899
Iconic Models:
Fiat 500 'Nuova' (1957-1975), Fiat Panda, Fiat Punto
Model Evolution
Reintroduction:
The modern Fiat 500 was launched in 2007 as a retro-styled successor to the original 'Nuova' 500, drawing heavily on its iconic design cues.
Production
Manufacturing Locations:
Tychy, Poland (primary plant for this generation), Mirafiori, Turin, Italy (early production)
Production Years Covered By Manual:
2009-2012 (with updates for 2012 model year)
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Car of the Year 2008 (Awarded just prior to the 2009 model year introduction)
Design Awards:
Numerous design accolades for its styling and retro appeal.
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