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2003-2012 Fiat Idea Workshop Service Repair Manual

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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Fiat Model: Idea Product Type: Workshop Service Repair Manual Codes Applicable Model Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 ๐Ÿ‘‹ Introduction Market Position Market Segment: Subcompact MPV (Multi-Purpose Vehicle) / City Car Target Audience: Families, urban commuters seeking practicality, versatility, and fuel efficiency. Competitive Analysis Key Competitors: Opel/Vauxhall Meriva, Renault Modus, Citroรซn C3 Picasso, Ford Fusion (first generation). Key Features Unique Selling Proposition: Compact exterior dimensions with a surprisingly spacious and flexible interior, high seating position, innovative 'Magic Seat' system (on some variants). ๐Ÿ“‹ Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Exhaust System, Cooling System, Emissions Control, Interior Trim, Exterior Trim, Diagnostics Procedures Included: Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostic Procedures, Repair Procedures, Component Replacement, Reassembly, Overhaul, Wiring Diagrams, Component Location Page Count Estimated Page Count: Thousands (implied by 'hundreds of photos and illustrations' and 'complete disassembly') Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format File Format: PDF ๐Ÿ“– Manual Coverage Technical Depth Technical Depth: Comprehensive: From basic maintenance to complete disassembly and reassembly, including in-depth troubleshooting and diagnostic guides for experienced mechanics and DIY enthusiasts. Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, oil pump, lubrication system. Engine Fuel And Emissions: Fuel injection system, fuel pump, injectors, throttle body, exhaust system, catalytic converter, emission control systems (e.g., EGR, EVAP). Cooling System: Radiator, water pump, thermostat, coolant hoses, fan assembly, cooling system pressure testing. Ignition System: Spark plugs, ignition coils, ignition timing, control modules. Transmission Manual: Clutch system, gearbox assembly, gear selection, internal components, lubrication, maintenance. Transmission Automatic: Automatic transmission assembly, torque converter, valve body, hydraulic control, transmission fluid, solenoids, maintenance. Drivetrain: Front-wheel drive system, axles, CV joints, wheel bearings, differential (if applicable). Suspension: Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, control arms, bushings, wheel alignment specifications. Steering: Steering rack, power steering system (hydraulic or electric), steering column, tie rods, steering angle sensor. Brakes: Front and rear brake systems (disc/drum), brake calipers, pads, rotors, brake lines, master cylinder, ABS system, parking brake. Electrical System Basics: Battery, alternator, starter motor, lighting system, fuses, relays, electrical component locations. Body And Frame: Body panel removal/installation, door mechanisms, hinges, latches, glass, sunroof (if applicable), underbody protection, structural components. Interior Trim: Dashboard, center console, door panels, seat removal/installation, headliner, carpet, trim pieces. HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant charging, cabin air filter replacement. Safety Systems: Airbag system (SRS), seat belt mechanisms, ABS, ESP (if equipped), diagnostic procedures for safety systems. Procedures Included Troubleshooting: Systematic diagnostic flowcharts for common and uncommon issues, fault code interpretation. Maintenance Schedule: Detailed service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection, brake service, etc. Component Replacement: Step-by-step instructions for replacing major and minor components across all vehicle systems. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle circuits. Torque Specifications: Precise torque values for all fasteners to ensure correct assembly and prevent damage. Special Tools: Identification and usage of specialized tools required for specific repair procedures. ๐Ÿ“Š Manual Specifications File Format File Format Details: PDF (Portable Document Format) - universally compatible with all modern operating systems. Print Quality Print Quality: High resolution, designed for clarity and easy readability when printed. All pages are printable. Binding Type Binding Type: Digital (PDF) - no physical binding, but printable pages allow for custom binding. Paper Type Paper Type: N/A (Digital format) - user can choose preferred paper type for printing. โš™๏ธ Engine Specifications Primary Engine Engine Options: 1.4L FIRE (8V and 16V), 1.2L 16V FIRE, 1.3L Multijet Diesel, 1.9L Multijet Diesel, 1.6L Multijet Diesel (later models) Performance 1.4L Fire 16V (Example): Approx. 95 PS (94 hp; 70 kW) at 6000 rpm, 128 Nm (94 lb-ft) at 4750 rpm 1.3L Multijet (Example): Approx. 70 PS (69 hp; 51 kW) to 90 PS (89 hp; 66 kW) depending on variant and tuning. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for Multijet diesel. Engine Codes Common Petrol Codes: e.g., 182 B2.000 (1.2L), 192 B2.000 (1.4L 8V), 350 A1.000 (1.4L 16V) Common Diesel Codes: e.g., 188 A9.000 (1.3 Multijet 70PS), 199 A2.000 (1.3 Multijet 90PS), 939 A4.000 (1.6 Multijet) ๐Ÿ”ง Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: Dualogic (Automated Manual Transmission) Features Clutch Type: Hydraulically actuated dry single-plate clutch ๐Ÿ“ Dimensions Exterior Length: Approx. 4,060 mm (159.8 in) Width: Approx. 1,730 mm (68.1 in) Height: Approx. 1,600 mm (63.0 in) Wheelbase: Approx. 2,510 mm (98.8 in) Weights Curb Weight: Varies by engine/equipment, typically 1,100 kg - 1,300 kg (2,425 lbs - 2,866 lbs) Cargo Cargo Volume: Approx. 320 litres (11.3 cu ft) with rear seats in place, expandable to over 1,400 litres...
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2003-2012 Fiat Idea Workshop Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Fiat
Model:
Idea
Product Type:
Workshop Service Repair Manual
Codes
Applicable Model Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012
๐Ÿ‘‹ Introduction
Market Position
Market Segment:
Subcompact MPV (Multi-Purpose Vehicle) / City Car
Target Audience:
Families, urban commuters seeking practicality, versatility, and fuel efficiency.
Competitive Analysis
Key Competitors:
Opel/Vauxhall Meriva, Renault Modus, Citroรซn C3 Picasso, Ford Fusion (first generation).
Key Features
Unique Selling Proposition:
Compact exterior dimensions with a surprisingly spacious and flexible interior, high seating position, innovative 'Magic Seat' system (on some variants).
๐Ÿ“‹ Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Bodywork, Fuel System, Exhaust System, Cooling System, Emissions Control, Interior Trim, Exterior Trim, Diagnostics
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostic Procedures, Repair Procedures, Component Replacement, Reassembly, Overhaul, Wiring Diagrams, Component Location
Page Count
Estimated Page Count:
Thousands (implied by 'hundreds of photos and illustrations' and 'complete disassembly')
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
๐Ÿ“– Manual Coverage
Technical Depth
Technical Depth:
Comprehensive: From basic maintenance to complete disassembly and reassembly, including in-depth troubleshooting and diagnostic guides for experienced mechanics and DIY enthusiasts.
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, oil pump, lubrication system.
Engine Fuel And Emissions:
Fuel injection system, fuel pump, injectors, throttle body, exhaust system, catalytic converter, emission control systems (e.g., EGR, EVAP).
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan assembly, cooling system pressure testing.
Ignition System:
Spark plugs, ignition coils, ignition timing, control modules.
Transmission Manual:
Clutch system, gearbox assembly, gear selection, internal components, lubrication, maintenance.
Transmission Automatic:
Automatic transmission assembly, torque converter, valve body, hydraulic control, transmission fluid, solenoids, maintenance.
Drivetrain:
Front-wheel drive system, axles, CV joints, wheel bearings, differential (if applicable).
Suspension:
Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Steering:
Steering rack, power steering system (hydraulic or electric), steering column, tie rods, steering angle sensor.
Brakes:
Front and rear brake systems (disc/drum), brake calipers, pads, rotors, brake lines, master cylinder, ABS system, parking brake.
Electrical System Basics:
Battery, alternator, starter motor, lighting system, fuses, relays, electrical component locations.
Body And Frame:
Body panel removal/installation, door mechanisms, hinges, latches, glass, sunroof (if applicable), underbody protection, structural components.
Interior Trim:
Dashboard, center console, door panels, seat removal/installation, headliner, carpet, trim pieces.
HVAC:
Air conditioning system, heater core, blower motor, climate control unit, refrigerant charging, cabin air filter replacement.
Safety Systems:
Airbag system (SRS), seat belt mechanisms, ABS, ESP (if equipped), diagnostic procedures for safety systems.
Procedures Included
Troubleshooting:
Systematic diagnostic flowcharts for common and uncommon issues, fault code interpretation.
Maintenance Schedule:
Detailed service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection, brake service, etc.
Component Replacement:
Step-by-step instructions for replacing major and minor components across all vehicle systems.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle circuits.
Torque Specifications:
Precise torque values for all fasteners to ensure correct assembly and prevent damage.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
๐Ÿ“Š Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format) - universally compatible with all modern operating systems.
Print Quality
Print Quality:
High resolution, designed for clarity and easy readability when printed. All pages are printable.
Binding Type
Binding Type:
Digital (PDF) - no physical binding, but printable pages allow for custom binding.
Paper Type
Paper Type:
N/A (Digital format) - user can choose preferred paper type for printing.
โš™๏ธ Engine Specifications
Primary Engine
Engine Options:
1.4L FIRE (8V and 16V), 1.2L 16V FIRE, 1.3L Multijet Diesel, 1.9L Multijet Diesel, 1.6L Multijet Diesel (later models)
Performance
1.4L Fire 16V (Example):
Approx. 95 PS (94 hp; 70 kW) at 6000 rpm, 128 Nm (94 lb-ft) at 4750 rpm
1.3L Multijet (Example):
Approx. 70 PS (69 hp; 51 kW) to 90 PS (89 hp; 66 kW) depending on variant and tuning.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for petrol, Common Rail Direct Injection (CRDI) for Multijet diesel.
Engine Codes
Common Petrol Codes:
e.g., 182 B2.000 (1.2L), 192 B2.000 (1.4L 8V), 350 A1.000 (1.4L 16V)
Common Diesel Codes:
e.g., 188 A9.000 (1.3 Multijet 70PS), 199 A2.000 (1.3 Multijet 90PS), 939 A4.000 (1.6 Multijet)
๐Ÿ”ง Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
Dualogic (Automated Manual Transmission)
Features
Clutch Type:
Hydraulically actuated dry single-plate clutch
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4,060 mm (159.8 in)
Width:
Approx. 1,730 mm (68.1 in)
Height:
Approx. 1,600 mm (63.0 in)
Wheelbase:
Approx. 2,510 mm (98.8 in)
Weights
Curb Weight:
Varies by engine/equipment, typically 1,100 kg - 1,300 kg (2,425 lbs - 2,866 lbs)
Cargo
Cargo Volume:
Approx. 320 litres (11.3 cu ft) with rear seats in place, expandable to over 1,400 litres (49.4 cu ft) with seats folded/removed.
๐Ÿ›ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for models tested in the early years of its production run)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP) on higher trims or later models
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim level and market).
Seatbelts:
Pretensioner and load-limiter equipped seatbelts for front occupants.
๐Ÿ’ก Technology Features
Infotainment
Infotainment System:
Basic radio/CD player with optional steering wheel controls. Higher trims may feature a CD changer and a more integrated audio system.
Driver Assistance
Parking Assistance:
Rear parking sensors available on some models/trims.
Connectivity
Auxiliary Input:
Optional AUX input for audio devices on later models or with upgraded head units.
๐Ÿ”ง Maintenance
Service Intervals
Engine Oil Change:
Typically every 15,000 km (9,300 miles) or 1 year, whichever comes first. Check manual for specific engine oil viscosity.
Timing Belt Replacement:
For 1.4L FIRE (16V) and 1.2L FIRE engines, often recommended every 90,000 km to 120,000 km (56,000 to 75,000 miles) or 5-6 years. Multijet diesels use timing chains or have different interval recommendations.
Fluid Specifications
Engine Oil Specification:
Refer to manual for specific ACEA/API specifications and viscosity grades (e.g., SAE 5W-30, 5W-40, or 10W-40 depending on engine and climate).
Coolant Specification:
Ethylene glycol-based coolant, typically requiring a 50/50 mix with deionized water. Use Fiat-approved coolant (e.g., Paraflu UP).
Brake Fluid Specification:
DOT 4
Transmission Fluid Manual:
GL-4 SAE 75W-80 or 75W-90 gear oil.
Transmission Fluid Automatic:
Refer to manual for specific ATF (Automatic Transmission Fluid) type (e.g., Tutela or equivalent).
Known Issues
Common Problems:
Issues with the Dualogic gearbox (actuator faults, clutch wear), EGR valve clogging (diesel engines), suspension component wear (bushings, ball joints), occasional electrical gremlins, potential for rear brake caliper sticking.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Focus:
Fiat, an Italian automotive manufacturer with a long history of producing small, innovative, and practical vehicles.
Model Evolution
Introduction Year:
2003
Platform Basis:
Based on the Fiat Punto platform (Type 188).
Facelifts:
Minor updates and trim revisions throughout its production run, but no major platform changes.
Production
Production Locations:
Primarily manufactured in Italy (Termini Imerese, Sicily) and Poland (Tychy).
๐Ÿ† Awards & Recognition
Recognitions
Category Award:
Often praised for its practicality and interior space relative to its compact exterior footprint. Competitively priced in its segment.
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