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FIAT ULYSSE 2.0 16V JTD Service Repair Manual

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๐Ÿ“š Vehicle Manual Information FIAT ULYSSE 2.0 16V JTD Service Repair Manual ๐Ÿ“‹ Jump to Section... ๐Ÿท๏ธ Basic Information ๐Ÿ‘‹ Introduction ๐Ÿ“‹ Manual Details ๐Ÿ“– Manual Coverage ๐Ÿ“Š Manual Specifications...
Type: Cars
่ฒฉๅฃฒๅ…ƒ:
Sku: 584701
Tags: Fiat Ulysse
FIAT ULYSSE 2.0 16V JTD Service Repair Manual
๐Ÿ“š Vehicle Manual Information
FIAT ULYSSE 2.0 16V JTD Service Repair Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Fiat
Model:
Ulysse
Engine Variant:
2.0 16V JTD
Codes
Product Code Identifier:
FIAT-ULYSSE-2.0-16V-JTD-SRM
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle) / Minivan
Key Competitors:
Citroรซn C8, Peugeot 807, Lancia Phedra (sharing platform), Renault Espace, Ford Galaxy
Key Features
Vehicle Purpose:
Designed for family transport, offering spacious interiors, flexible seating, and practicality.
Engine Type Focus:
Emphasis on the robust and economical 2.0 JTD turbodiesel engine.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
Digital (PDF)
Page Count
Estimated Page Count:
Over 1000
๐Ÿ“– Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection system (JTD common rail diesel), ignition system (glow plugs), cooling system, lubrication system, exhaust system, emissions control, engine management system (ECU diagnostics)
Transmission Systems:
Manual and Automatic transmission overhaul, clutch system, gear shifting mechanisms, transmission fluid specifications and maintenance
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheel alignment
Electrical Systems:
Wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, instrument cluster, audio systems, diagnostic port (OBD-II)
Bodywork And Interior:
Body panel removal and installation, interior trim components, seating, heating, ventilation, and air conditioning (HVAC)
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, coolant flush and fill, spark plug replacement (if applicable to engine variant), brake fluid change, transmission fluid change
Diagnostic Procedures:
Troubleshooting common faults, reading diagnostic trouble codes (DTCs), component testing procedures
Repair And Overhaul:
Engine component replacement (pistons, valves, bearings), cylinder head gasket replacement, turbocharger overhaul, gearbox rebuild, brake caliper replacement, suspension component renewal
Electrical Repairs:
Component testing and replacement (alternator, starter motor, sensors), wiring harness repair, lighting system troubleshooting
Technical Depth
Depth Of Coverage:
Comprehensive, covering all aspects from basic scheduled maintenance to in-depth mechanical and electrical diagnostics and repair.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for efficient information retrieval.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
Likely 937A2.000 or similar Fiat JTD engine family
Engine Type:
Inline 4-cylinder, Turbocharged Direct Injection Diesel (JTD)
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
82.0 mm x 94.0 mm (typical for this displacement range)
Compression Ratio:
Approximately 18.0:1
Performance
Horsepower:
Approximately 109-115 PS (80-85 kW) at 4000 rpm (depending on specific tuning)
Torque:
Approximately 270-280 Nm (199-207 lb-ft) at 1750-2000 rpm
Fuel System
Fuel Delivery:
Common Rail Direct Injection (JTD), Bosch or Siemens system
Ignition System:
Compression ignition, requiring glow plugs for cold starts
Cooling System
Coolant Type:
Antifreeze/coolant with ethylene glycol base, meeting Fiat specifications (e.g., Fiat 9.55523)
Lubrication System
Oil Grade:
SAE 5W-40 or 10W-40, API CF, ACEA B3/B4, or specific Fiat approval (e.g., Fiat 9.55535-N2 or similar)
Oil Capacity:
Approximately 5.5 - 6.0 Liters (including filter)
๐Ÿ”ง Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission (likely Jatco or Aisin Warner sourced)
Features
Manual Transmission Fluid:
API GL-4, SAE 75W-85 or 75W-90 gear oil (refer to manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
๐Ÿ“ Dimensions
Exterior
Length:
Approx. 4755 mm (varies slightly by model year)
Width:
Approx. 1850 mm
Height:
Approx. 1750 mm
Wheelbase:
Approx. 2823 mm
Weights
Curb Weight:
Approx. 1700 - 1800 kg (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 2400 - 2500 kg
๐Ÿ›ก๏ธ Safety Features
Ratings
Euroncap Rating:
Likely 4 or 5 stars for models equipped with all safety features (check specific year and configuration)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Esp:
Optional or standard on later models (Electronic Stability Program)
Passive Features
Airbags:
Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard on higher trims)
Seatbelts:
Three-point inertia reel seatbelts with pre-tensioners and load limiters for all seats
Child Seat Anchors:
ISOFIX mounting points for child seats
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls, optional navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Parking Sensors:
Optional front and rear parking sensors.
Connectivity
Diagnostic Interface:
OBD-II (On-Board Diagnostics II) port for engine management and fault code reading.
๐Ÿ”ง Maintenance
Service Intervals
Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first (for diesel engines).
Air Filter Replacement:
Every 30,000 - 45,000 km or 24 months.
Fuel Filter Replacement:
Every 45,000 - 60,000 km (crucial for JTD engines).
Timing Belt Replacement:
Every 100,000 - 120,000 km or 5-6 years (critical for engine integrity).
Coolant Replacement:
Every 2-3 years or 60,000 km.
Fluid Specifications
Power Steering Fluid:
ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual)
Brake Fluid:
DOT 4
Known Issues
Engine Related:
Turbocharger issues (variable geometry vanes sticking), glow plug failure, EGR valve clogging, diesel particulate filter (DPF) issues on later models or poorly maintained units.
Transmission Related:
Wear on dual-mass flywheel (DMF) with manual transmissions, potential leaks or sluggishness in automatic transmissions.
Suspension And Steering:
Wear in suspension bushings and ball joints due to vehicle weight and usage, power steering pump issues.
Electrical Issues:
Intermittent electrical faults, issues with central locking, power windows, or dashboard warning lights can occur.
๐Ÿ“š Vehicle History
Brand Heritage
Manufacturer:
Fiat Automobiles S.p.A.
Model Evolution
Platform Sharing:
Based on the Eurovan platform, shared with PSA Group (Citroรซn C8, Peugeot 807) and Lancia (Phedra).
Generation Context:
Second generation Ulysse (introduced around 2002), succeeding the original Lancia/Fiat/Peugeot/Citroรซn collaboration.
Production
Production Period:
The Fiat Ulysse (second generation) was produced from approximately 2002 to 2010.
Manufacturing Location:
Produced at the Sevel (Societร  Europea Veicoli) plant in Hordain, France, or Valenciennes, France, shared with its PSA counterparts.
๐Ÿ† Awards & Recognition
Recognitions
Vehicle Awards:
As part of the Eurovan family, the Ulysse and its siblings were generally well-received for their practicality and space. Specific individual awards for the Fiat Ulysse variant are less commonly highlighted than for the platform as a whole.
Ratings
Reliability Perception:
Reliability can be mixed, often depending on maintenance history. JTD engines are generally robust if maintained correctly.
๐Ÿ† Professional Vehicle Manual Information
Comprehensive technical documentation for maintenance, repair, and operation
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