📚 Vehicle Manual Information

FIAT ULYSSE 2.2 16V JTD Service Repair Manual

🏷️ Basic Information

Make:

FIAT

Model:

ULYSSE

Engine Variant:

2.2 16V JTD

Engine Code:

16V JTD (likely referring to common Stellantis/PSA diesel engines of the era)

👋 Introduction

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Key Competitors:

Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Citroën C8, Peugeot 807, Lancia Phedra

Vehicle Appeal:

Spacious interior, flexible seating configurations, comfortable ride, practical for families and cargo hauling

Target Audience:

DIY mechanics, independent workshops, fleet maintenance personnel

Benefit To Owner:

Empowers owners to perform routine maintenance and repairs, troubleshoot issues, and understand their vehicle's systems, potentially saving on labor costs.

📋 Manual Details

Primary Coverage:

Comprehensive service and repair for the FIAT Ulysse 2.2 16V JTD

Estimated Page Count:

1500+

Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

📖 Manual Coverage

Engine Service:

Complete engine overhaul, tuning, fuel system, ignition system (where applicable to diesel), lubrication system, cooling system, emissions control

Transmission Service:

Manual and Automatic transmission service, diagnostics, repair, fluid specifications, and torque converter operation

Brakes Service:

Hydraulic system, ABS, EBD, brake pad/disc replacement, caliper overhaul, bleeding procedures

Suspension Steering:

Front and rear suspension components, shock absorbers, springs, bushings, steering rack, power steering system

Electrical System:

Wiring diagrams, component location, fuse/relay identification, battery, alternator, starter motor, lighting, power windows, central locking

Body Interior:

Body panel removal/installation, door mechanisms, upholstery, climate control system, dashboard, interior trim

Diagnostic Troubleshooting:

Diagnostic trouble codes (DTCs), common faults, diagnostic procedures, symptom-based troubleshooting

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, fluid checks, belt replacements, spark plug/glow plug replacement

Repair Procedures:

Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems

Troubleshooting Guides:

Systematic approaches to diagnose and resolve common and uncommon vehicle issues

Technical Specifications Data:

Torque specifications, clearances, fluid capacities, electrical values, and diagnostic parameters

Depth Level:

Comprehensive (from basic maintenance to major component overhaul and diagnostics)

📊 Manual Specifications

File Type:

PDF

Searchable Text:

Yes (typically for professionally produced PDFs)

Readability:

High resolution for clear text and diagrams

Binding:

N/A (Digital format)

Paper:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type:

Inline-4 Cylinder Turbocharged Diesel (JTD - Common Rail Direct Injection)

Displacement:

2.2 Liters (approx. 2179 cc)

Horsepower Range:

Typically around 100-130 PS (99-128 hp) depending on specific variant and year

Torque Range:

Generally in the range of 300-340 Nm (221-251 lb-ft), providing good low-end grunt

Fuel Delivery:

Common Rail Direct Injection (JTD) with high-pressure fuel pump and injectors

Emission Control:

Typically Euro 3/4 compliant, often featuring Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF) in later models

Bore X Stroke:

Specific data would be detailed in the manual, but common for this family of engines.

Compression Ratio:

Typically around 17:1 to 18:1 for this engine type.

🔧 Transmission

Type:

6-speed Manual Transmission

Type:

Likely a 4-speed or 5-speed Automatic Transmission (depending on model year and market)

Clutch Type:

Hydraulically actuated single dry plate clutch

📐 Dimensions

Length:

Approx. 4750-4800 mm

Width:

Approx. 1860-1870 mm (excluding mirrors)

Height:

Approx. 1740-1750 mm

Seating Capacity:

7 seats (configurable, typically 2+3+2)

Luggage Capacity Min:

Highly variable with seat configuration, but typically around 300-400 liters with all seats up

Curb Weight:

Approx. 1700-1850 kg

Gross Vehicle Weight Rating:

Typically around 2400-2550 kg

🛡️ Safety Features

Euro Ncap Rating:

Likely achieved a 4-star rating in Euro NCAP tests for its generation, common for larger MPVs focusing on family safety.

Braking Systems:

ABS with EBD (Electronic Brakeforce Distribution), Brake Assist (BA)

Stability Control:

ESP (Electronic Stability Program) often available as an option or standard on higher trims

Airbags:

Front airbags for driver and passenger, side airbags, curtain airbags (depending on trim and year)

Seat Belts:

3-point seat belts with pre-tensioners for all occupants, ISOFIX child seat mounting points

💡 Technology Features

Audio System:

Factory fitted radio/CD player, often with steering wheel controls. Higher trims may feature a larger display and integrated navigation.

Connectivity:

Auxiliary input (later models), possibly Bluetooth for hands-free calls and audio streaming on facelifted versions.

Parking Sensors:

Rear parking sensors often available as an option.

System Type:

Manual or automatic climate control, often with multi-zone functionality for passenger comfort.

🔧 Maintenance

Engine Oil Change:

Typically every 15,000 - 20,000 km or 12 months, whichever comes first (refer to manual for exact specification based on oil quality).

Air Filter Replacement:

Every 30,000 - 40,000 km or as per manual recommendation

Fuel Filter Replacement:

Every 40,000 - 60,000 km, crucial for JTD engines

Timing Belt Replacement:

Critical: typically 100,000 - 120,000 km or 5-6 years for diesel engines. Failure can cause catastrophic engine damage.

Engine Oil:

API CI-4/CH-4 or ACEA B4/B5 specifications, SAE 5W-30 or 5W-40 synthetic oil recommended (verify with manual for specific viscosity and approvals).

Coolant:

Ethylene glycol based coolant, typically blue or pink, meeting Fiat/PSA specifications (e.g., Paraflu UP).

Brake Fluid:

DOT 4 or DOT 5.1

Transmission Fluid Manual:

GL-4 SAE 75W-80 or 75W-90 gear oil (verify specific API rating and viscosity)

Transmission Fluid Automatic:

ATF (Automatic Transmission Fluid) specific to the transmission model, often Dexron III or equivalent (verify with manual).

Common Problems:

DPF regeneration issues (if fitted), EGR valve clogging, turbocharger problems, swirl flap issues in intake manifold, DMF (Dual Mass Flywheel) wear, injector issues, timing belt tensioner failure.

Electronic Faults:

Sensors (crankshaft, camshaft), immobiliser issues, electrical gremlins due to wiring harness age or corrosion.

📚 Vehicle History

Fiat History:

FIAT has a long history in vehicle manufacturing, known for innovation and producing practical, often European-centric vehicles.

Ulysse Heritage:

The FIAT Ulysse is part of the 'Eurovan' platform, a collaborative project with PSA Peugeot Citroën. This means it shares many components and design elements with models like the Citroën C8, Peugeot 807, and Lancia Phedra.

Production Period:

The second generation Ulysse, which would likely feature the 2.2 JTD, was produced roughly from 2002 to 2011.

Manufacturing Location:

Primarily manufactured in Europe, often at shared facilities with PSA.

🏆 Awards & Recognition

Industry Acclaim:

While specific awards for this generation of Ulysse might be scarce, the shared 'Eurovan' platform was generally well-received for its practicality and space, often considered a solid choice in the MPV segment.

Consumer Reviews:

Often rated highly for comfort, space, and diesel economy, though common diesel-related maintenance issues can affect long-term ownership satisfaction.