🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Year:

2002

Engine:

2.0 HDi (Without particle filter)

Engine Code:

DW10ATED (likely, common for this era and configuration)

👋 Introduction

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Competitors:

Renault Espace, Citroën Evasion, Peugeot 806, Lancia Zeta (platform sharing)

Design Philosophy:

Spacious, versatile interior for family transport, shared PSA (Peugeot-Citroën) platform

Parent Platform:

PSA Group UD platform

📋 Manual Details

Covered Regions:

Global (factory documentation principles)

Estimated Page Count:

400-600 (typical for a comprehensive service manual of this era)

Type:

Factory Service Manual / Workshop Repair Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Detailed disassembly, assembly, and overhaul of the 2.0 HDi engine

Fuel System:

High-pressure common rail system, injectors, fuel pump, throttle body operation

Cooling System:

Radiator, coolant flow, thermostat, water pump, fan operation

Lubrication System:

Oil pump, oil filter, oil passages, oil pressure checks

Chassis Suspension:

Front and rear suspension components, steering system, wheel alignment

Brakes:

Hydraulic system, ABS (if equipped), brake pad/disc replacement, caliper service

Electrical System:

Battery, alternator, starter, lighting, auxiliary systems

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Emission Control:

Information on emission control systems, diagnostics, and components relevant to the non-particle filter variant

Body And Interior:

Body panel removal/installation, interior trim, seating mechanisms, door mechanisms, tailgate operation.

Heating Ventilation And Air Conditioning:

HVAC system operation, component replacement, refrigerant handling (basic).

Exhaust System:

Component identification, removal and installation procedures for exhaust sections (excluding DPF specificities for this model).

Wheels And Tires:

Tire pressure monitoring, wheel fitting, specifications.

Safety Systems:

Seat belts, airbag system diagnostics and replacement procedures.

Maintenance Schedule:

Recommended periodic maintenance intervals and tasks

Troubleshooting:

Diagnostic procedures for common faults and symptoms

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair

Diagnostic Testing:

Procedures for testing various systems and components, including electrical measurements

Engine Torque Specifications:

Detailed torque settings for all engine components during reassembly.

Alignment Specifications:

Wheel alignment parameters for optimal handling and tire wear.

Depth:

Comprehensive factory-level detail, suitable for both DIY and professional mechanics

Diagnostic Tools:

References to specific diagnostic tools and procedures (e.g., OBD-II scans, live data interpretation).

📊 Manual Specifications

Quality:

High-resolution, sharp text and diagrams

Searchable:

Yes, PDF text is typically searchable.

Printability:

Printable without restrictions

Digital Binding:

N/A (Digital PDF)

Digital Format Notes:

Adobe PDF Reader required, instant download

⚙️ Engine Specifications

Engine Type:

Inline 4-cylinder Turbocharged Diesel (HDi)

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm (typical for DW10ATED)

Compression Ratio:

17.5:1 (typical for DW10ATED)

Horsepower Ps:

109 PS @ 4000 rpm (approximate, common for this engine)

Torque Nm:

250 Nm @ 1750 rpm (approximate, common for this engine)

Injection System:

Common Rail Direct Injection (CRDi)

Fuel Type:

Diesel

Dpf Status:

Without Diesel Particulate Filter (DPF)

Designation:

DW10ATED

Type:

Variable Geometry Turbocharger (VGT)

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission (AL4, shared with PSA)

Clutch Type:

Hydraulic, single dry plate

📐 Dimensions

Length Mm:

4745 mm (approximate)

Width Mm:

1835 mm (approximate)

Height Mm:

1750 mm (approximate)

Curb Weight Kg:

1700 - 1800 kg (depending on specification)

🛡️ Safety Features

Euroncap Rating:

Likely 4 stars (based on contemporary MPV standards)

ABS:

Standard or optional depending on trim level

Esp Asc:

Optional, depending on market and trim

Airbags:

Front airbags standard, side airbags optional

💡 Technology Features

Audio System:

Factory fitted radio/CD player with steering wheel controls (optional on some trims)

Cruise Control:

Optional

Bluetooth:

Not typically standard for 2002 models; aftermarket solutions may exist.

🔧 Maintenance

Oil Change Interval Km:

15,000 - 20,000 km or 12 months (typical for diesel engines of this era, check manual for exact)

Timing Belt Interval Km:

120,000 km or 5 years (critical for the DW10 engine, refer to manual for exact)

Engine Oil Specification:

ACEA B3/B4, API CF, SAE 5W-40 or 10W-40 (refer to manual for exact specification and viscosity)

Coolant Specification:

Paraflu UP (or equivalent OAT-based coolant, purple color)

Brake Fluid Specification:

DOT 4

Transmission Oil Manual:

API GL-4, SAE 75W-80 (typical for manual transmissions of this era)

Transmission Oil Automatic:

Specific ATF fluid for AL4 transmission (refer to manual for exact type and capacity)

Common Problems:

EGR valve clogging, turbocharger issues, DPF issues (though this specific manual is for non-DPF models), potential for turbo hose leaks, water pump seal failures, electrical gremlins, clutch slave cylinder issues.

Engine Reliability:

The DW10 HDi is generally a robust engine, but requires diligent maintenance, especially the timing belt and fuel system.

Specific Engine Notes:

The HDi engines are sensitive to fuel quality and injector maintenance. Timing belt replacement is crucial and must be done to manufacturer specifications.

📚 Vehicle History

Fiat Mpv History:

Fiat has a history of producing MPVs, with the Ulysse being a significant model in this segment.

Generation:

Second generation Fiat Ulysse (produced 2002-2011)

Platform Sharing:

Based on the SEVEL (Société Européenne de Véhicules Légers) platform, shared with Peugeot 807, Citroën C8, and Lancia Phedra.

🏆 Awards & Recognition

Market Perception:

Recognized for its spacious interior and practicality as a family vehicle. Criticisms often focused on ride comfort and build quality compared to some rivals.