Detailed torque values for all critical fasteners across all systems
Schematics:
Comprehensive electrical and vacuum schematics for all vehicle systems
Rebuild Procedures:
Engine and transmission rebuild instructions with detailed component specifications
📊 Manual Specifications
File Format
Digital Access Method:
Web-based platform accessible via internet browser
Print Quality
Digital Rendering:
High-resolution text and diagrams for clarity
Binding Type
Physical Format:
Not Applicable (Digital Software)
Paper Type
Physical Format:
Not Applicable (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Options:
5.4L Triton V8 SOHC, 6.8L Triton V10 SOHC, (potentially 4.6L Triton V8 and 6.0L Power Stroke Diesel depending on specific configuration)
Performance
5.4L V8 Horsepower:
Approx. 255 hp @ 4500 rpm
5.4L V8 Torque:
Approx. 350 lb-ft @ 2500 rpm
6.8L V10 Horsepower:
Approx. 305 hp @ 4250 rpm
6.8L V10 Torque:
Approx. 420 lb-ft @ 3250 rpm
Fuel System
Fuel Type:
Unleaded gasoline (E85 Flex Fuel capability for some engines)
Injection:
Sequential Electronic Fuel Injection (SEFI)
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (e.g., 4R75W)
Optional
Type:
5-speed Automatic Transmission (e.g., 5R110W) for heavier duty applications or certain engine configurations
Features
Overdrive:
Yes, all automatics feature overdrive gears for improved fuel efficiency
Transmission Fluid Type:
Mercon V Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Body Styles:
Cargo Van, Passenger Van, Cutaway Chassis
Wheelbase Options:
Standard (138 inches), Extended (158 inches)
Weights
Gvwr Range:
9,000 lbs to 14,500 lbs (depending on configuration and chassis)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
Often rated 4 out of 5 stars for similar model years (specific rating may vary by configuration)
Active Features
ABS:
Standard (Four-wheel Anti-lock Braking System)
Traction Control:
Available (Electronic Traction Control)
Passive Features
Airbags:
Front airbags for driver and front passenger
Seat Belts:
Three-point seat belts for all seating positions
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional SiriusXM Satellite Radio, optional premium audio systems
Navigation:
Optional navigation system available on some trims
Driver Assistance
Rear Parking Aid:
Optional rear parking sensors
Connectivity
Auxiliary Input:
Standard auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, depending on driving conditions (refer to manual for specific severe/normal service)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or as needed
Transmission Fluid Service:
Every 30,000 - 100,000 miles, depending on transmission type and usage (refer to manual for specific recommendations)
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-20 (for gasoline engines, consult manual for diesel)
Engine Oil Spec:
API SN or newer, ILSAC GF-5 or newer
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent HOAT coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Failures:
Spark plug blow-out (5.4L 3V engines), Coolant leaks from intake manifold or heater core, Variable Cam Timing (VCT) system issues, Transmission solenoid issues, Ball joint wear (front suspension)
📚 Vehicle History
Brand Heritage
Ford Commercial Vehicles:
Ford has a long-standing history of producing reliable and durable commercial vehicles, dating back to early trucks and vans.
Model Evolution
E Series Lineage:
The E-Series van platform has been in continuous production since the 1960s, evolving through various generations to meet changing market demands for utility and passenger transport.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years Covered By Manual:
Focuses on the 2009 model year, part of the fourth generation of the E-Series.