This comprehensive Ford Explorer Factory Service Workshop Manual covers every aspect of maintaining and repairing your 2002, 2003, 2004, or 2005 model. The manual provides detailed instructions and diagrams for a wide range of procedures, from routine maintenance tasks like oil changes to complex repairs involving the transmission or engine. It is the same manual used by Ford dealership technicians, ensuring you have access to the most accurate and up-to-date information. The manual includes detailed information on: * **General Information:** Get acquainted with your Ford Explorer, understanding its specifications, maintenance schedules, and safety precautions. * **Engine Mechanical System:** Learn about the engine's construction, operation, and troubleshooting procedures for common mechanical issues. * **Engine Electrical System:** Understand the electrical components within the engine, including wiring diagrams, troubleshooting guides, and repair procedures. * **Emission Control System:** Gain a thorough understanding of the emission control system, its components, and how to diagnose and repair any malfunctions. * **Fuel System:** Explore the fuel system's workings, covering fuel delivery, injection, and troubleshooting potential issues. * **Clutch System:** Understand the clutch system's components and operation, as well as troubleshooting and repair procedures for both manual and automatic transmissions. * **Manual Transaxle System:** Discover the workings of the manual transaxle, including repair and maintenance procedures. * **Automatic Transaxle System:** Gain insights into the automatic transaxle system's operations, covering repair and maintenance procedures. * **Driveshaft and Axle:** Learn about the driveshaft and axle system, including diagnosis and repair for any related issues. * **Suspension System:** Understand the suspension system's components, how it functions, and how to diagnose and repair any problems. * **Steering System:** Gain a comprehensive understanding of the steering system, its components, operation, and troubleshooting procedures. * **Restraint System:** Explore the restraint system, covering its components, operation, and procedures for diagnosis and repair. * **Brake System:** Learn about the brake system, its components, operation, and how to diagnose and repair any problems. * **Body (Interior and Exterior):** Discover information on the body, covering its construction, components, and repair procedures for both interior and exterior issues. * **Body Electrical System:** Understand the electrical systems within the body, including wiring diagrams, troubleshooting guides, and repair procedures. * **Heating, Ventilation, and Air Conditioning:** Delve into the HVAC system, understanding its components, operation, and how to diagnose and repair any issues. This manual is an invaluable resource for DIY enthusiasts who want to perform their own repairs and maintenance on their Ford Explorer.

The Ford Explorer, a mid-size SUV, has been a staple in the American automotive landscape since its inception in 1990. The 2002 to 2005 model years represent the third generation of this popular vehicle, built upon a modified version of the Ford Explorer platform. This generation saw a significant redesign, introducing a more rounded and aerodynamic body style compared to its predecessors. The 2002 to 2005 Explorers came equipped with a variety of engine options, including a 4.0L V6, a 4.6L V8, and a 5.4L V8, catering to different power and fuel efficiency needs. This generation also saw the introduction of the popular Sport Trac model, which was a more rugged and off-road capable version of the Explorer. These vehicles were known for their spacious interior, comfortable ride, and impressive towing capacity, making them a popular choice for families and adventurers alike. The 2002 to 2005 Ford Explorer models are known for their reliability and durability, but like all vehicles, they require regular maintenance and repairs. The Factory Workshop Service Repair Manual is an invaluable tool for those seeking to perform their own repairs or gain a deeper understanding of their vehicle's workings. This comprehensive manual contains detailed information on every aspect of the Explorer, including engine specifications, electrical diagrams, troubleshooting guides, and step-by-step repair procedures. It covers a wide range of topics, from routine maintenance like oil changes and brake inspections to complex repairs involving engine components, transmission systems, and electrical systems. The manual also includes detailed illustrations and diagrams, making it easy to understand even the most intricate procedures. Whether you're a seasoned mechanic or a DIY enthusiast, the Factory Workshop Service Repair Manual is an essential resource for anyone looking to maintain and repair their 2002 to 2005 Ford Explorer.