2003 Ford Explorer Sport Trac Service & Repair Manual Software
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๐ท๏ธ Basic Information Identification Make: Ford Model: Explorer Sport Trac Year: 2003 Codes Platform Code: UN175 Generation Generation Designation: First Generation ๐ Introduction Market Position Positioning: A niche utility pickup truck based on the Ford Explorer SUV platform, targeting consumers needing the versatility of a pickup with the comfort and features of an SUV. Competitive Analysis Competitors: Chevrolet Avalanche, Honda Ridgeline (though the Ridgeline arrived later), Dodge Dakota, Toyota Tacoma (though often seen as more of a traditional pickup). Key Features Unique Selling Points: Combination of SUV driving dynamics and interior comfort with a dedicated pickup bed, composite bed material for durability and low maintenance, available V8 engine. ๐ Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Page Count: Varies based on software deployment, typically equivalent to extensive printed manuals Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online Software/Web-based Access ๐ Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, drivetrain (4x2 & 4x4), transfer case, drive shafts, axles. Chassis: Suspension (front & rear), steering system, braking system (including ABS), wheels, tires. Electrical: Wiring diagrams, charging system, starting system, lighting, instruments and gauges, power distribution, body control modules, comfort features. Body: Body panels, doors, windows, interior trim, seats, HVAC system, exterior trim, bumpers. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), tune-ups, inspections. Repair: Component removal and installation, overhaul procedures, diagnostic routines, troubleshooting guides. Diagnostics: OBD-II diagnostics, symptom-based troubleshooting, specific fault code diagnostics. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced diagnostics and component overhauls. Includes detailed step-by-step instructions, torque specifications, and schematics. ๐ Manual Specifications File Format Digital Format: Web-based access, compatible with PC, laptop, smartphone, tablet via web browser. Print Quality Print Quality: N/A (Digital Access) Binding Type Binding: N/A (Digital Access) Paper Type Paper Type: N/A (Digital Access) โ๏ธ Engine Specifications Primary Engine Engine Code: SOHC V8 (Triton) Engine Displacement: 4.6 Liters (281 cu. in.) Horsepower: 232 HP @ 4750 RPM Torque: 291 lb-ft @ 3450 RPM Secondary Engine Engine Code: SOHC V6 (Vulcan) Engine Displacement: 3.0 Liters (183 cu. in.) Horsepower: 195 HP @ 5250 RPM Torque: 230 lb-ft @ 3750 RPM Fuel System Type: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline ๐ง Transmission Standard Transmission Type: 4-speed Automatic (4R55E for V6, 4R70W for V8) Optional Transmission Type: N/A (Automatic was standard on all models) Features Drive Configuration: Available in 4x2 (RWD) and 4x4 (4WD) configurations. Transfer Case: Electronic shift-on-the-fly (ESOF) for 4x4 models, featuring 2H, 4H, and 4L modes. ๐ Dimensions Exterior Wheelbase: 125.9 inches (3198 mm) Length: 206.5 inches (5245 mm) Width: 72.1 inches (1831 mm) Height: 66.0 inches (1676 mm) Cargo Bed Length Inner: 50.0 inches (1270 mm) Bed Width Max: 50.0 inches (1270 mm) Weights Curb Weight: Approximately 4,200 - 4,500 lbs (1905 - 2041 kg), depending on configuration and engine. Gross Vehicle Weight Rating: Approximately 5,800 - 6,000 lbs (2631 - 2722 kg). ๐ก๏ธ Safety Features Ratings NHTSA Rollover Resistance: 4 stars (for 2003 model, may vary by specific configuration) Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags: Standard front airbags for driver and front passenger, optional side-impact airbags. ๐ก Technology Features Infotainment Audio System: Factory-installed AM/FM stereo with CD player and optional premium sound system. Cassette player was also available. Navigation: Optional factory navigation system was available on higher trim levels. Driver Assistance Cruise Control: Standard cruise control. Connectivity Accessory Power: 12V power outlets. ๐ง Maintenance Service Intervals Oil Change Interval: 5,000 miles (8,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil. Tire Rotation Interval: Every 7,500 miles (12,000 km). Engine Coolant Flush: Refer to manual for specific mileage, typically around 30,000-50,000 miles or 2-3 years. Fluid Specifications Engine Oil Type: SAE 5W-30 (for both V6 and V8 engines, refer to owner's manual for specific API certification requirements). Automatic Transmission Fluid: Mercon V or equivalent. Coolant: Ford Premium Engine Coolant (Green) or equivalent, 50/50 mix with distilled water. Brake Fluid: DOT 3. Known Issues Ignition Coils: Spark plug blow-out and/or ignition coil failure are known issues, particularly on the V8 models. Proper torque and anti-seize are crucial for installation. Rear Main Seal: Leaking rear main crankshaft seal can occur. Door Lock Actuators: Failure of power door lock actuators is a common electrical issue. Cv Axles: Wear and tear on CV joints, especially in 4x4 models, can lead to clicking noises during turns. ๐ Vehicle History Brand Heritage Ford Trucks: Ford has a long and storied history in the truck and SUV market, with iconic models like the F-Series and Bronco. Model Evolution Sport Trac Concept: The Sport Trac was conceived as...
A niche utility pickup truck based on the Ford Explorer SUV platform, targeting consumers needing the versatility of a pickup with the comfort and features of an SUV.
Competitive Analysis
Competitors:
Chevrolet Avalanche, Honda Ridgeline (though the Ridgeline arrived later), Dodge Dakota, Toyota Tacoma (though often seen as more of a traditional pickup).
Key Features
Unique Selling Points:
Combination of SUV driving dynamics and interior comfort with a dedicated pickup bed, composite bed material for durability and low maintenance, available V8 engine.
๐ Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Page Count:
Varies based on software deployment, typically equivalent to extensive printed manuals
Component removal and installation, overhaul procedures, diagnostic routines, troubleshooting guides.
Diagnostics:
OBD-II diagnostics, symptom-based troubleshooting, specific fault code diagnostics.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component overhauls. Includes detailed step-by-step instructions, torque specifications, and schematics.
๐ Manual Specifications
File Format
Digital Format:
Web-based access, compatible with PC, laptop, smartphone, tablet via web browser.
Available in 4x2 (RWD) and 4x4 (4WD) configurations.
Transfer Case:
Electronic shift-on-the-fly (ESOF) for 4x4 models, featuring 2H, 4H, and 4L modes.
๐ Dimensions
Exterior
Wheelbase:
125.9 inches (3198 mm)
Length:
206.5 inches (5245 mm)
Width:
72.1 inches (1831 mm)
Height:
66.0 inches (1676 mm)
Cargo
Bed Length Inner:
50.0 inches (1270 mm)
Bed Width Max:
50.0 inches (1270 mm)
Weights
Curb Weight:
Approximately 4,200 - 4,500 lbs (1905 - 2041 kg), depending on configuration and engine.
Gross Vehicle Weight Rating:
Approximately 5,800 - 6,000 lbs (2631 - 2722 kg).
๐ก๏ธ Safety Features
Ratings
NHTSA Rollover Resistance:
4 stars (for 2003 model, may vary by specific configuration)
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags:
Standard front airbags for driver and front passenger, optional side-impact airbags.
๐ก Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with CD player and optional premium sound system. Cassette player was also available.
Navigation:
Optional factory navigation system was available on higher trim levels.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Accessory Power:
12V power outlets.
๐ง Maintenance
Service Intervals
Oil Change Interval:
5,000 miles (8,000 km) or 6 months, whichever comes first, using synthetic blend or full synthetic oil.
Tire Rotation Interval:
Every 7,500 miles (12,000 km).
Engine Coolant Flush:
Refer to manual for specific mileage, typically around 30,000-50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (for both V6 and V8 engines, refer to owner's manual for specific API certification requirements).
Automatic Transmission Fluid:
Mercon V or equivalent.
Coolant:
Ford Premium Engine Coolant (Green) or equivalent, 50/50 mix with distilled water.
Brake Fluid:
DOT 3.
Known Issues
Ignition Coils:
Spark plug blow-out and/or ignition coil failure are known issues, particularly on the V8 models. Proper torque and anti-seize are crucial for installation.
Rear Main Seal:
Leaking rear main crankshaft seal can occur.
Door Lock Actuators:
Failure of power door lock actuators is a common electrical issue.
Cv Axles:
Wear and tear on CV joints, especially in 4x4 models, can lead to clicking noises during turns.
๐ Vehicle History
Brand Heritage
Ford Trucks:
Ford has a long and storied history in the truck and SUV market, with iconic models like the F-Series and Bronco.
Model Evolution
Sport Trac Concept:
The Sport Trac was conceived as a Sport Utility Truck (SUT), a niche segment that was gaining traction. It was built on the second-generation Explorer platform.
Production
Manufacturing Plant:
Ford's Louisville Assembly Plant in Louisville, Kentucky.
Production Years:
2001-2010 (First Generation: 2001-2005; Second Generation: 2007-2010, with a redesign for 2007).
๐ Awards & Recognition
Recognitions
Popular Mechanics Editors Choice:
Awarded 'Editors' Choice' for Best New Sport/Utility Vehicle by Popular Mechanics in 2001.