๐ท๏ธ Basic Information Identification Make: Ford Model: Falcon Generation Code: AU Production Years Covered: 1998-2002 ๐ Introduction Market Position Target Audience: Owners of Ford Falcon AU models seeking to perform maintenance, repairs, or gain in-depth knowledge of their vehicle's systems. Value Proposition: Empowers users to undertake a wide range of repairs and maintenance, reducing reliance on professional mechanics and potentially saving costs. Competitive Analysis Alternative Resources: Offers a comprehensive digital alternative to expensive factory service manuals or less detailed online forums. Key Features Accessibility: Accessible on all Windows Operating Systems, smartphones, and tablets that support PDF viewing. Comprehensiveness: Covers a vast array of repair and maintenance topics, aiming to address virtually any need for the specified models. Ease Of Use: Presented in a user-friendly PDF format with clear, illustrated procedures. ๐ Manual Details Coverage Areas Primary Region Of Sale: Australia Specific Models Covered: Ford Falcon AU Series I, II, and III sedans, wagons, and utility vehicles. Page Count Estimated Page Count: Hundreds of pages (exact count not specified, typical for comprehensive service manuals). Manual Type Type: Service and Repair Manual Language Language: English Format Digital Format: PDF ๐ Manual Coverage Systems Covered Engine: Diagnosis, repair, overhaul, and specifications for all AU Falcon engine variants. Drivetrain: Clutch, gearbox (manual and automatic), propeller shafts, rear axles, and front axle components. Suspension Steering Brakes: Front and rear suspension systems, steering system components, and braking system. Electrical Electronic System: Comprehensive coverage including wiring diagrams, fuses, relays, ignition system, lighting, instruments, and electronic control units (ECUs). Bodywork Chassis: Body panels, chassis frame, doors, windows, seats, and associated hardware. Heating Air Conditioning: Service and repair procedures for HVAC systems. Wheels Tyres: Specifications for wheel sizes, bolt patterns, tire pressure recommendations, and wheel alignment procedures. Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, and scheduled service inspections. Repair Rebuild: Detailed step-by-step repair and overhaul procedures for all major mechanical and electrical components. Troubleshooting: Diagnostic charts and troubleshooting guides for common and complex issues. Technical Information: Specifications, torque values, tolerances, and technical data essential for accurate repairs. Diagnostics: Includes diagnostic flowcharts and procedures for identifying and resolving mechanical and electrical faults. Technical Depth Level Of Detail: Dealer-level instructional guides, suitable for both professional mechanics and knowledgeable DIY enthusiasts. ๐ Manual Specifications File Format File Type: PDF Installation Requirement: No installation required, can be opened directly with a PDF reader. Print Quality Printable: Yes, individual pages or the entire manual can be printed. Image Graphics Display: Optimized for correct display with Adobe PDF Reader, ensuring clarity of illustrations and schematics. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Compatibility Operating Systems: Fully compatible with all Windows Operating Systems. โ๏ธ Engine Specifications Primary Engine Engine Families: Includes coverage for Ford's inline-6 (e.g., 4.0L) and V8 (e.g., 5.0L Windsor) engines commonly found in the AU Falcon. Performance Performance Data Availability: Provides performance specifications, torque values, horsepower figures, and engine output data. Fuel System Fuel System Coverage: Details on fuel injection systems, fuel pumps, injectors, and related components. Cooling Lubrication Cooling System: Information on radiators, cooling fans, water pumps, thermostat, and coolant specifications. Engine Management ECU Coverage: Diagnosis and testing of engine control units (ECUs) and associated sensors. Engine Variants Inline 6 Engines: Coverage for the 4.0L SOHC and DOHC inline-6 engines (e.g., 'Barra' precursor engines). V8 Engines: Coverage for the 5.0L OHV Windsor V8 engine. ๐ง Transmission Standard Manual Transmission: Coverage for manual gearboxes, including clutch operation and repair. Optional Automatic Transmission: Coverage for automatic transmissions (e.g., 4-speed BTR units), including service, repair, and fluid specifications. Features Drivetrain Components: Detailed information on propeller shafts, universal joints, and rear axle assemblies. ๐ Dimensions Exterior Body Styles: Sedan, Station Wagon, Utility (Ute). Weights Curb Weight Range: Typically ranging from approximately 1500 kg to 1800 kg depending on body style and engine. ๐ก๏ธ Safety Features Ratings Safety Standards Reference: While not a direct safety rating, the manual provides information for maintaining safety-critical systems like brakes and steering. Active Features Braking System Components: Covers ABS (Anti-lock Braking System) components, brake hydraulics, and disc/drum brake service. Passive Features Body Structure Repair: Information on chassis and bodywork repair, indirectly relating to structural integrity and occupant protection. ๐ก Technology Features Infotainment Audio Systems: Basic information on radio, CD player, and speaker system installation and repair. Driver Assistance ABS Coverage: Detailed coverage of the Anti-lock Braking System (ABS) operation, diagnostics, and component replacement. Connectivity Wiring Schematics Detail: Extensive electrical wiring diagrams for all systems, crucial for diagnosing electronic faults. ๐ง Maintenance Service Intervals Scheduled Maintenance: Details on recommended service intervals for oil changes, filter replacements, spark plugs, and other routine checks. Fluid Specifications Engine Oil: Specifies recommended engine oil viscosity grades (e.g., 5W-30, 10W-40) and API service classifications based on engine type and operating conditions. Coolant: Recommended coolant type and mixture...
Information on chassis and bodywork repair, indirectly relating to structural integrity and occupant protection.
๐ก Technology Features
Infotainment
Audio Systems:
Basic information on radio, CD player, and speaker system installation and repair.
Driver Assistance
ABS Coverage:
Detailed coverage of the Anti-lock Braking System (ABS) operation, diagnostics, and component replacement.
Connectivity
Wiring Schematics Detail:
Extensive electrical wiring diagrams for all systems, crucial for diagnosing electronic faults.
๐ง Maintenance
Service Intervals
Scheduled Maintenance:
Details on recommended service intervals for oil changes, filter replacements, spark plugs, and other routine checks.
Fluid Specifications
Engine Oil:
Specifies recommended engine oil viscosity grades (e.g., 5W-30, 10W-40) and API service classifications based on engine type and operating conditions.
Coolant:
Recommended coolant type and mixture ratios (e.g., Ethylene Glycol based).
Transmission Fluid:
Specifies correct automatic transmission fluid (ATF) type (e.g., Mercon V or equivalent) and manual gearbox oil specifications.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specifications.
Power Steering Fluid:
Recommended power steering fluid type.
Differential Fluid:
Specifications for rear axle differential fluid.
Known Issues
Common Wear Items:
Information implicitly covers diagnosis and replacement of common wear items such as brake pads, suspension bushes, and exhaust components.
๐ Vehicle History
Brand Heritage
Ford Australia Focus:
Represents a significant period for Ford Australia, known for its robust rear-wheel-drive platforms and powerful Australian-developed engines.
Model Evolution
Au Falcon Development:
The AU Falcon was a major redesign from its predecessor, introducing new styling and significant engineering updates.
Production
Manufacturing Location:
Primarily manufactured in Australia.
๐ Awards & Recognition
Recognitions
Model Market Reception:
The AU Falcon was a significant model for Ford Australia, although market reception varied across its lifecycle. The manual serves as a tool to maintain these vehicles effectively.