Manual Coverage
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Systems Covered
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Engine Mechanical:
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Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system, exhaust system, engine management (ECU diagnostics)
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Transmission Manual:
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Manual transmission assembly, disassembly, clutch system, gear shifting mechanisms, drive shafts
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Transmission Automatic:
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Coverage may vary; if automatic transmissions were offered, this section would include their repair and maintenance.
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Brakes:
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Brake system components (discs, pads, calipers, lines), hydraulic system, parking brake, ABS (if equipped)
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Steering:
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Steering gear, power steering system (hydraulic or electric), steering column, tie rods
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Suspension:
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Front suspension (struts, control arms, ball joints), rear suspension (torsion beam, shock absorbers), wheel alignment
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Electrical System:
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Battery, charging system (alternator, starter), ignition system, lighting system (headlights, taillights, interior), instrument cluster, wiring diagrams, fuses and relays
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Body And Chassis:
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Body panels, doors, hood, trunk, bumpers, interior trim, chassis components, corrosion protection
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HVAC:
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Heating, ventilation, and air conditioning system (compressor, condenser, evaporator, refrigerant handling)
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Restraints:
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Airbag system (SRS), seat belts, pre-tensioners
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Procedures Included
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Maintenance:
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Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection and replacement
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Troubleshooting:
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Diagnostic procedures for common problems, symptom-based troubleshooting guides
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Repair:
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Step-by-step instructions for component replacement and repair for all covered systems
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Disassembly And Assembly:
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Detailed instructions for removing and reinstalling all major and minor components
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Cleaning And Reinstalling:
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Specific procedures for cleaning components during repair or overhaul
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Specifications:
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Torque specifications, fluid capacities, tolerances, electrical values, diagnostic parameters
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Technical Depth
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Depth:
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Comprehensive coverage, including detailed diagnostics, component overhaul, and system repair, suitable for professional technicians.
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Engine Specifications
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Primary Engine
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Engine Options:
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Typically offered with 1.2L Sigma petrol and 1.4L TDCi diesel engines. Specifics may vary by market.
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Engine Displacement Petrol:
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1.2 Liters (approx. 1198cc)
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Engine Configuration Petrol:
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Inline 4-cylinder, DOHC, 16 valves
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Engine Displacement Diesel:
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1.4 Liters (approx. 1399cc)
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Engine Configuration Diesel:
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Inline 4-cylinder, SOHC, 8 valves, Turbocharged Common Rail Diesel Injection (TDCi)
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Performance
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Petrol Horsepower Approx:
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70-75 PS (51-55 kW) @ 6000 rpm
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Petrol Torque Approx:
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100-105 Nm (74-77 lb-ft) @ 4000 rpm
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Diesel Horsepower Approx:
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68-70 PS (50-51 kW) @ 4000 rpm
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Diesel Torque Approx:
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160 Nm (118 lb-ft) @ 2000 rpm
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Fuel System
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Petrol Fuel Delivery:
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Electronic Fuel Injection (EFI)
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Diesel Fuel Delivery:
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Common Rail Diesel Injection (CRDi)
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Refer to manual for exact recommendation.
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Air Filter Replacement Interval:
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Every 20,000 km (12,000 miles) or as per manual. Check more frequently in dusty conditions.
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Fuel Filter Replacement Interval Diesel:
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Diesel fuel filter typically requires replacement every 40,000 km (24,000 miles).
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Fluid Specifications
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Engine Oil Specification:
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API SG/SH/SJ/SL/SM or ACEA A1/B1, A3/B3, A3/B4. Viscosity: 5W-30, 5W-40, 10W-30, 10W-40. (Consult manual for exact specification).
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Coolant Specification:
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Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Ford coolant types may be recommended.
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Brake Fluid Specification:
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DOT 3 or DOT 4 hydraulic brake fluid.
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Transmission Fluid Manual:
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API GL-4, SAE 75W-90 or 80W-90 gear oil (manual transmission).
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Known Issues
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Common Issues:
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Early models might experience minor electrical gremlins, suspension wear over time due to road conditions, and clutch wear in urban driving. Diesel models can be sensitive to fuel quality. Refer to manual for specific troubleshooting.
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