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Ford Five Hundred 2005-2007 Service & Repair Workshop Manual

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$133.00
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$133.00
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๐Ÿท๏ธ Basic Information Identification Make: Ford Model: Five Hundred Years Covered: 2005, 2006, 2007 Codes Platform Code: Ford D3 platform ๐Ÿ‘‹ Introduction Market Position Vehicle Segment: Full-size sedan, later categorized as a large car. Target Audience: Families seeking comfortable, spacious, and safe transportation. Competitive Analysis Competitors: Buick Lucerne, Toyota Avalon, Chrysler 300, Dodge Charger, Chevrolet Impala. Key Features Platform Sharing: Shared the D3 platform with the Mercury Montego and Lincoln MKZ, highlighting a focus on ride quality and chassis dynamics. Design Philosophy: Emphasized American styling cues, spacious interior, and comfortable ride, with an available All-Wheel Drive system for enhanced all-weather capability. ๐Ÿ“‹ Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: Downloadable PDF Availability: Instant Download Licensing: Lifetime Use, No Expiry Dates Compatibility: Windows and MAC computers, tablets, smartphones Printing Capability: Printable (single pages or entire manual) Device Usage: Usable on multiple devices ๐Ÿ“– Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, timing components, cooling system, lubrication system, fuel delivery, ignition system, emissions control. Transmission: Automatic transmission service, repair, diagnostics, fluid specifications, torque converter, valve body, planetary gear sets. Drivetrain: All-Wheel Drive (AWD) system service, front-wheel drive (FWD) components, drive shafts, CV joints, differential service. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad and rotor replacement, brake caliper service, parking brake. Steering Suspension: Power steering system, steering rack and pinion, suspension components (struts, shocks, control arms, ball joints), wheel alignment specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, interior and exterior lighting, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs). HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant charging, component replacement (compressor, condenser, evaporator). Body Interior: Body panel removal and installation, door mechanisms, interior trim, seating, headliner, glass replacement, sealants. Body Exterior: Bumpers, fenders, hood, trunk lid, exterior trim, lighting (headlights, taillights), mirrors. Restraints: Airbag system diagnostics and service, seatbelt mechanisms, pre-tensioners. Instrumentation Controls: Instrument cluster diagnostics, control modules, switches, driver information systems. Procedures Included Maintenance: Routine maintenance schedules, oil changes, filter replacements, fluid checks and top-offs, tire rotation. Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, DTC interpretation. Repair: Step-by-step repair instructions for all major components and systems, including detailed disassembly and reassembly procedures. Diagnostics: Advanced diagnostic techniques, scan tool usage, live data analysis, component testing. Installation: Procedures for replacing or installing new parts and components. Specifications: Torque specifications, clearances, fluid capacities, pressure specifications, electrical resistance values. Technical Depth Depth Level: Comprehensive; suitable for professional mechanics, technicians, and advanced DIY enthusiasts. Visuals: Hundreds of detailed photos and diagrams, including exploded views and step-by-step illustrations. Content Type: Factory-level repair procedures, technical service bulletins (TSBs) often referenced, service bulletins. ๐Ÿ“Š Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Likely text-searchable (depending on PDF creation) for quick information retrieval. Print Quality Resolution: High-resolution images and diagrams suitable for printing. Binding Type Binding: Digital Download (not a physical book) Paper Type Paper: N/A (Digital) โš™๏ธ Engine Specifications Primary Engine Engine Code: AJ35 (3.0L Duratec V6) Engine Type: 3.0L Naturally Aspirated V6 Displacement: 2967 cc (181 cubic inches) Bore X Stroke: 89.0 mm x 79.5 mm (3.50 in x 3.13 in) Compression Ratio: 10.0:1 Horsepower: 203 hp @ 6300 rpm Torque: 207 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Octane Rating: 87 octane (minimum) Ignition System Ignition Type: Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP) Cooling System Cooling Type: Liquid-cooled ๐Ÿ”ง Transmission Standard Transmission Type: 6-speed Automatic (6F50) Optional AWD Availability: All-Wheel Drive (AWD) available on select trims. Features Transmission Fluid: Specify Mercon V or equivalent (refer to manual for exact Ford part number). ๐Ÿ“ Dimensions Exterior Length: 200.1 inches (5083 mm) Width: 74.4 inches (1890 mm) Height: 59.1 inches (1501 mm) Wheelbase: 114.1 inches (2898 mm) Interior Passenger Volume: 105.7 cu ft (2993 L) Cargo Trunk Volume: 15.1 cu ft (427 L) Weights Curb Weight FWD: Approximately 3,700 - 3,800 lbs (1678 - 1724 kg) Curb Weight AWD: Approximately 3,900 - 4,000 lbs (1769 - 1814 kg) ๐Ÿ›ก๏ธ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Seat: 5 Stars NHTSA Side Impact Rear Seat: 5 Stars IIHS Front Offset Crash Rating: Good IIHS Side Impact Crash Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) available or standard on some trims. Passive Features Airbags: Front airbags, front side-impact airbags, and available side-curtain airbags. Seatbelts: Three-point seatbelts with pretensioners and load limiters. ๐Ÿ’ก Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, optional premium audio systems, and SiriusXM satellite radio capability. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control system. Parking Assist:...
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Ford Five Hundred 2005-2007 Service & Repair Workshop Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Ford
Model:
Five Hundred
Years Covered:
2005, 2006, 2007
Codes
Platform Code:
Ford D3 platform
๐Ÿ‘‹ Introduction
Market Position
Vehicle Segment:
Full-size sedan, later categorized as a large car.
Target Audience:
Families seeking comfortable, spacious, and safe transportation.
Competitive Analysis
Competitors:
Buick Lucerne, Toyota Avalon, Chrysler 300, Dodge Charger, Chevrolet Impala.
Key Features
Platform Sharing:
Shared the D3 platform with the Mercury Montego and Lincoln MKZ, highlighting a focus on ride quality and chassis dynamics.
Design Philosophy:
Emphasized American styling cues, spacious interior, and comfortable ride, with an available All-Wheel Drive system for enhanced all-weather capability.
๐Ÿ“‹ Manual Details
Coverage Areas
Manual Type:
Factory Service & Repair Workshop Manual
Language:
English
Format:
Downloadable PDF
Availability:
Instant Download
Licensing:
Lifetime Use, No Expiry Dates
Compatibility:
Windows and MAC computers, tablets, smartphones
Printing Capability:
Printable (single pages or entire manual)
Device Usage:
Usable on multiple devices
๐Ÿ“– Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, timing components, cooling system, lubrication system, fuel delivery, ignition system, emissions control.
Transmission:
Automatic transmission service, repair, diagnostics, fluid specifications, torque converter, valve body, planetary gear sets.
Drivetrain:
All-Wheel Drive (AWD) system service, front-wheel drive (FWD) components, drive shafts, CV joints, differential service.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad and rotor replacement, brake caliper service, parking brake.
Steering Suspension:
Power steering system, steering rack and pinion, suspension components (struts, shocks, control arms, ball joints), wheel alignment specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, interior and exterior lighting, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs).
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant charging, component replacement (compressor, condenser, evaporator).
Body Interior:
Body panel removal and installation, door mechanisms, interior trim, seating, headliner, glass replacement, sealants.
Body Exterior:
Bumpers, fenders, hood, trunk lid, exterior trim, lighting (headlights, taillights), mirrors.
Restraints:
Airbag system diagnostics and service, seatbelt mechanisms, pre-tensioners.
Instrumentation Controls:
Instrument cluster diagnostics, control modules, switches, driver information systems.
Procedures Included
Maintenance:
Routine maintenance schedules, oil changes, filter replacements, fluid checks and top-offs, tire rotation.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, DTC interpretation.
Repair:
Step-by-step repair instructions for all major components and systems, including detailed disassembly and reassembly procedures.
Diagnostics:
Advanced diagnostic techniques, scan tool usage, live data analysis, component testing.
Installation:
Procedures for replacing or installing new parts and components.
Specifications:
Torque specifications, clearances, fluid capacities, pressure specifications, electrical resistance values.
Technical Depth
Depth Level:
Comprehensive; suitable for professional mechanics, technicians, and advanced DIY enthusiasts.
Visuals:
Hundreds of detailed photos and diagrams, including exploded views and step-by-step illustrations.
Content Type:
Factory-level repair procedures, technical service bulletins (TSBs) often referenced, service bulletins.
๐Ÿ“Š Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable (depending on PDF creation) for quick information retrieval.
Print Quality
Resolution:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding:
Digital Download (not a physical book)
Paper Type
Paper:
N/A (Digital)
โš™๏ธ Engine Specifications
Primary Engine
Engine Code:
AJ35 (3.0L Duratec V6)
Engine Type:
3.0L Naturally Aspirated V6
Displacement:
2967 cc (181 cubic inches)
Bore X Stroke:
89.0 mm x 79.5 mm (3.50 in x 3.13 in)
Compression Ratio:
10.0:1
Horsepower:
203 hp @ 6300 rpm
Torque:
207 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Octane Rating:
87 octane (minimum)
Ignition System
Ignition Type:
Distributorless Electronic Ignition (DIS) with Coil-on-Plug (COP)
Cooling System
Cooling Type:
Liquid-cooled
๐Ÿ”ง Transmission
Standard
Transmission Type:
6-speed Automatic (6F50)
Optional
AWD Availability:
All-Wheel Drive (AWD) available on select trims.
Features
Transmission Fluid:
Specify Mercon V or equivalent (refer to manual for exact Ford part number).
๐Ÿ“ Dimensions
Exterior
Length:
200.1 inches (5083 mm)
Width:
74.4 inches (1890 mm)
Height:
59.1 inches (1501 mm)
Wheelbase:
114.1 inches (2898 mm)
Interior
Passenger Volume:
105.7 cu ft (2993 L)
Cargo
Trunk Volume:
15.1 cu ft (427 L)
Weights
Curb Weight FWD:
Approximately 3,700 - 3,800 lbs (1678 - 1724 kg)
Curb Weight AWD:
Approximately 3,900 - 4,000 lbs (1769 - 1814 kg)
๐Ÿ›ก๏ธ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Seat:
5 Stars
NHTSA Side Impact Rear Seat:
5 Stars
IIHS Front Offset Crash Rating:
Good
IIHS Side Impact Crash Rating:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS) available or standard on some trims.
Passive Features
Airbags:
Front airbags, front side-impact airbags, and available side-curtain airbags.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
๐Ÿ’ก Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems, and SiriusXM satellite radio capability.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Parking Assist:
Rear parking sensors were an option on some models.
Connectivity
Phone Integration:
Optional hands-free phone system (Microsoft SYNC) was introduced in later model years of the Ford line, potentially available in late 2007 models or as an aftermarket addition.
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, depending on driving conditions (refer to manual for specific recommendation).
Air Filter Replacement:
Every 20,000 to 30,000 miles (32,000 to 48,000 km).
Cabin Air Filter Replacement:
Every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually.
Spark Plug Replacement:
Typically at 100,000 miles (160,000 km) for iridium spark plugs.
Fluid Specifications
Engine Oil Type:
SAE 5W-20, API SN or newer specification (refer to manual for exact Ford spec WSS-M2C930-A).
Engine Oil Capacity:
Approximately 6.0 US quarts (5.7 liters) with filter.
Coolant Type:
Ford Premium Engine Coolant (Green) or equivalent meeting WSS-M97B44-D specification.
Coolant Capacity:
Approximately 12.0 US quarts (11.4 liters).
Known Issues
Transmission Issues:
Some reports of rough shifting or transmission shudder, particularly with earlier models. Torque converter shudder can occur.
Interior Rattles:
Some owners have reported interior trim rattles and squeaks due to the extensive use of plastic.
Powertrain Control Module (PCM) Issues:
Occasional PCM or sensor failures can lead to check engine lights or drivability issues.
Cv Axle Wear:
Front CV axles can wear over time, especially on AWD models, leading to clicking noises when turning.
๐Ÿ“š Vehicle History
Brand Heritage
Ford Legacy:
Ford has a long history of producing large, comfortable American sedans, continuing this tradition with the Five Hundred.
Model Evolution
Introduction Year:
Introduced for the 2005 model year.
Facelift Redesign:
Received a minor facelift for the 2008 model year, coinciding with its rebranding as the Ford Taurus.
Production
Assembly Plant:
Oakville Assembly Plant, Ontario, Canada.
Production Years:
2005-2007
๐Ÿ† Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Received Good ratings in IIHS crash tests, contributing to its strong safety reputation.
Car And Driver 10Best:
Was not a recipient of Car and Driver's 10Best list during its production run.
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