Ford Flex 2013-2015 Factory Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2013-2015 Codes Platform: D4 (Shared with Taurus, Explorer) 👋 Introduction Market Position Vehicle Segment: Full-size Crossover SUV, often positioned as a stylish and versatile family vehicle. Competitive Analysis Competitors: Chevrolet Traverse, Buick Enclave, Honda Pilot, Toyota Highlander, Mazda CX-9 Key Features Design Philosophy: Unique, contemporary styling with a spacious and flexible interior, offering a distinctive alternative to traditional SUV designs. Manual Value Proposition Utility For Owners: Empowers owners and independent repair shops with factory-level diagnostic and repair information, reducing reliance on dealerships and saving on maintenance costs. Professional Standard: This is the identical manual used by Ford dealerships and authorized service centers, ensuring accuracy and completeness for all repair tasks. 📋 Manual Details Coverage Areas Systems Covered: General Information, Chassis (Suspension, Driveline, Brakes, Steering), Powertrain (Engine, Transmission, Fuel, Exhaust), Electrical (Climate Control, Instrumentation, Battery, Audio, Lighting, Distribution, Electronic Features), Body and Paint (Body, Frame and Mounting) Page Count Total Pages: 4500+ Manual Type Type: Factory Workshop Service Repair Manual Language Language: English Format Format: PDF (Digital) 📖 Manual Coverage Systems Covered Powertrain Systems: Engine Mechanical, Engine Control Systems, Fuel Delivery and Control, Exhaust Systems, Automatic Transmission (SelectShift/SelectShift with Paddle Shifters), Driveline Components (FWD/AWD), Transfer Case (AWD models) Chassis Systems: Front and Rear Suspension (Coil Springs, Shock Absorbers, Control Arms, Stabilizer Bars), Steering System (Electric Power Assisted Steering - EPAS), Brake System (Front and Rear Disc Brakes, ABS, Traction Control, Stability Control), Wheel Alignment Specifications Electrical Systems: Battery, Charging System (Alternator), Starting System, Lighting (Headlamps, Taillamps, Interior), Instrumentation and Gauges, Warning Indicators, Climate Control System (HVAC), Audio System, Power Accessories, Exterior/Interior Power Distribution, Body Control Module (BCM), Powertrain Control Module (PCM), Anti-theft Systems, Keyless Entry Systems Body And Paint: Body Panel Removal and Installation, Frame Repair and Measurement, Door Systems, Glass and Seals, Interior Trim, Exterior Trim, Paint Repair Procedures Procedures Included Maintenance Procedures: Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Spark Plug Replacement, Belt Inspections and Replacements, Brake Pad and Rotor Replacement, Tire Rotation and Replacement Repair Procedures: Engine Component Overhaul, Transmission Rebuilds, Suspension Component Replacement, Steering System Repair, Brake System Bleeding and Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Diagnostic Procedures: Troubleshooting guides for various systems, Diagnostic Trouble Codes (DTC) interpretation and related repair procedures, Wiring diagrams, Component testing procedures Technical Depth Depth: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information and electrical schematics. 📊 Manual Specifications File Format Compatibility: Compatible with ALL Windows & MAC Computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit Print Quality Illustration Quality: Hi Resolution illustrations, photos, and diagrams Binding Type Format Type: Digital (Read from CD or copy to hard drive) Paper Type Digital Features: Printable pages directly from the CD/digital file ⚙️ Engine Specifications Primary Engine Engine 1 Type: 3.5L Ti-VCT V6 (Naturally Aspirated) Engine 1 Displacement: 3497 cc Engine 1 Horsepower: 265 hp @ 6250 rpm (approx.) Engine 1 Torque: 245 lb-ft @ 4500 rpm (approx.) Engine 1 Bore X Stroke: 92.5 mm x 86.7 mm (approx.) Engine 1 Compression Ratio: 10.3:1 (approx.) Engine 1 Fuel System: Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (MPI) Engine 1 Ignition System: Distributorless Electronic Ignition (Coil-on-Plug) Optional Engine Engine 2 Type: 3.5L EcoBoost V6 (Twin-Turbocharged) Engine 2 Displacement: 3497 cc Engine 2 Horsepower: 355 hp @ 5700 rpm (approx.) Engine 2 Torque: 350 lb-ft @ 3500 rpm (approx.) Engine 2 Fuel System: Direct Injection (DI) with Electronic Fuel Injection (EFI) Performance Emission Standards: Meets or exceeds EPA and CARB emission standards for the model years. 🔧 Transmission Standard Transmission Type: 6-Speed Automatic Transmission with SelectShift® Transmission Codes: 6F50 (for 3.5L Ti-VCT V6), 6F55 (for 3.5L EcoBoost V6) Optional Optional Features: All-Wheel Drive (AWD) available on all powertrains. Features Transmission Control: Electronic control with adaptive shift strategies and manual mode with paddle shifters on select models. 📐 Dimensions Exterior Length: 201.8 inches (approx.) Width: 78.2 inches (approx.) Height: 69.2 inches (approx.) Wheelbase: 117.9 inches (approx.) Ground Clearance: 6.6 inches (approx.) Interior Passenger Volume: 151.8 cu ft (approx.) Seating Capacity: 6 or 7 passengers (2+2+3 or 2+3+2 configurations) Cargo Cargo Volume Behind 3Rd Row: 20.0 cu ft (approx.) Cargo Volume Behind 2Nd Row: 43.2 cu ft (approx.) Cargo Volume Behind 1St Row: 83.2 cu ft (approx.) Weights Curb Weight FWD: 4,436 lbs (approx.) Curb Weight AWD: 4,610 lbs (approx.) Towing Capacity: Up to 2,000 lbs (when properly equipped) Gross Vehicle Weight Rating: 6,000 - 6,100 lbs (approx., depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (often achieving 5-star ratings in side impact and frontal crash tests) Active Features Active Safety Systems: Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) - AdvanceTrac with Roll...
Full-size Crossover SUV, often positioned as a stylish and versatile family vehicle.
Competitive Analysis
Competitors:
Chevrolet Traverse, Buick Enclave, Honda Pilot, Toyota Highlander, Mazda CX-9
Key Features
Design Philosophy:
Unique, contemporary styling with a spacious and flexible interior, offering a distinctive alternative to traditional SUV designs.
Manual Value Proposition
Utility For Owners:
Empowers owners and independent repair shops with factory-level diagnostic and repair information, reducing reliance on dealerships and saving on maintenance costs.
Professional Standard:
This is the identical manual used by Ford dealerships and authorized service centers, ensuring accuracy and completeness for all repair tasks.
📋 Manual Details
Coverage Areas
Systems Covered:
General Information, Chassis (Suspension, Driveline, Brakes, Steering), Powertrain (Engine, Transmission, Fuel, Exhaust), Electrical (Climate Control, Instrumentation, Battery, Audio, Lighting, Distribution, Electronic Features), Body and Paint (Body, Frame and Mounting)
Page Count
Total Pages:
4500+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital)
📖 Manual Coverage
Systems Covered
Powertrain Systems:
Engine Mechanical, Engine Control Systems, Fuel Delivery and Control, Exhaust Systems, Automatic Transmission (SelectShift/SelectShift with Paddle Shifters), Driveline Components (FWD/AWD), Transfer Case (AWD models)
Chassis Systems:
Front and Rear Suspension (Coil Springs, Shock Absorbers, Control Arms, Stabilizer Bars), Steering System (Electric Power Assisted Steering - EPAS), Brake System (Front and Rear Disc Brakes, ABS, Traction Control, Stability Control), Wheel Alignment Specifications
Electrical Systems:
Battery, Charging System (Alternator), Starting System, Lighting (Headlamps, Taillamps, Interior), Instrumentation and Gauges, Warning Indicators, Climate Control System (HVAC), Audio System, Power Accessories, Exterior/Interior Power Distribution, Body Control Module (BCM), Powertrain Control Module (PCM), Anti-theft Systems, Keyless Entry Systems
Body And Paint:
Body Panel Removal and Installation, Frame Repair and Measurement, Door Systems, Glass and Seals, Interior Trim, Exterior Trim, Paint Repair Procedures
Procedures Included
Maintenance Procedures:
Oil Changes, Filter Replacements, Fluid Checks and Replenishments, Spark Plug Replacement, Belt Inspections and Replacements, Brake Pad and Rotor Replacement, Tire Rotation and Replacement
Repair Procedures:
Engine Component Overhaul, Transmission Rebuilds, Suspension Component Replacement, Steering System Repair, Brake System Bleeding and Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement
Diagnostic Procedures:
Troubleshooting guides for various systems, Diagnostic Trouble Codes (DTC) interpretation and related repair procedures, Wiring diagrams, Component testing procedures
Technical Depth
Depth:
Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information and electrical schematics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with ALL Windows & MAC Computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit
Print Quality
Illustration Quality:
Hi Resolution illustrations, photos, and diagrams
Binding Type
Format Type:
Digital (Read from CD or copy to hard drive)
Paper Type
Digital Features:
Printable pages directly from the CD/digital file
⚙️ Engine Specifications
Primary Engine
Engine 1 Type:
3.5L Ti-VCT V6 (Naturally Aspirated)
Engine 1 Displacement:
3497 cc
Engine 1 Horsepower:
265 hp @ 6250 rpm (approx.)
Engine 1 Torque:
245 lb-ft @ 4500 rpm (approx.)
Engine 1 Bore X Stroke:
92.5 mm x 86.7 mm (approx.)
Engine 1 Compression Ratio:
10.3:1 (approx.)
Engine 1 Fuel System:
Electronic Fuel Injection (EFI) with Sequential Multi-Port Fuel Injection (MPI)
All-Wheel Drive (AWD) available on all powertrains.
Features
Transmission Control:
Electronic control with adaptive shift strategies and manual mode with paddle shifters on select models.
📐 Dimensions
Exterior
Length:
201.8 inches (approx.)
Width:
78.2 inches (approx.)
Height:
69.2 inches (approx.)
Wheelbase:
117.9 inches (approx.)
Ground Clearance:
6.6 inches (approx.)
Interior
Passenger Volume:
151.8 cu ft (approx.)
Seating Capacity:
6 or 7 passengers (2+2+3 or 2+3+2 configurations)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cu ft (approx.)
Cargo Volume Behind 2Nd Row:
43.2 cu ft (approx.)
Cargo Volume Behind 1St Row:
83.2 cu ft (approx.)
Weights
Curb Weight FWD:
4,436 lbs (approx.)
Curb Weight AWD:
4,610 lbs (approx.)
Towing Capacity:
Up to 2,000 lbs (when properly equipped)
Gross Vehicle Weight Rating:
6,000 - 6,100 lbs (approx., depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars (often achieving 5-star ratings in side impact and frontal crash tests)
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) - AdvanceTrac with Roll Stability Control (RSC), Trailer Sway Control
Passive Features
Passive Safety Features:
Front Airbags, Front Side Impact Airbags, Side Curtain Airbags (covering all rows), Safety Canopy® System, Pretensioner Seatbelts, LATCH Child Seat Anchors
💡 Technology Features
Infotainment
Sync System:
Ford SYNC® infotainment system with voice recognition, Bluetooth connectivity, USB ports, and optional navigation. SYNC with MyFord Touch® on higher trims offered a larger touchscreen interface.
Driver Assistance
Driver Assistance Features:
Available Blind Spot Information System (BLIS), Rearview Camera, Reverse Sensing System, Adaptive Cruise Control (optional), Forward Collision Warning (optional).
Connectivity
Connectivity Options:
Bluetooth for hands-free calling and audio streaming, USB connectivity for media playback and device charging, Optional SiriusXM Satellite Radio.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 to 10,000 miles or 6-12 months, using synthetic oil. Refer to manual for specific engine and oil type recommendations.
Engine Air Filter Replacement Interval:
Approximately every 30,000 miles or as needed based on driving conditions. Check manual for specifics.
Cabin Air Filter Replacement Interval:
Approximately every 15,000 to 30,000 miles or annually. Check manual for specifics.
Transmission Fluid Change Interval:
Refer to manual. Typically around 60,000-100,000 miles for severe use, but early changes are often recommended by experts.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 Full Synthetic Motor Oil (refer to manual for precise API certification and specific grades).
Engine Coolant Specification:
Ford Premium Engine Coolant (VC-7-B) or equivalent, a Gold-colored Organic Acid Technology (OAT) coolant.
Transmission Fluid Specification:
MERCON LV Automatic Transmission Fluid.
Brake Fluid Specification:
DOT 3 or DOT 4 Brake Fluid.
Power Steering Fluid Specification:
Ford specified Electric Power Assisted Steering (EPAS) system, typically does not require fluid changes but uses specific lubricants for components.
Known Issues
Common Issues Powertrain:
Occasional reports of transmission shudder or harsh shifting, potential for coolant leaks from the water pump or thermostat housing, some EcoBoost models may experience carbon buildup on intake valves requiring cleaning.
Common Issues Chassis:
Early models could experience premature wear of suspension components like control arm bushings or ball joints, potential for water intrusion into the rear liftgate or around sunroof seals.
Common Issues Electrical:
Sporadic issues with infotainment system (SYNC), potential for door lock actuator failures, battery drain issues in some instances due to parasitic draw.
📚 Vehicle History
Brand Heritage
Ford SUV Legacy:
Ford has a long history of producing versatile SUVs and Crossovers, building on models like the Explorer and Expedition.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year as a 2009 model, representing a departure from traditional SUV styling. The 2013-2015 models represent the facelifted version of the first generation.
First Generation Facelift:
The 2013 model year brought significant updates, including a revised exterior front fascia (grille and headlights), updated interior trim, and suspension tweaks for improved ride and handling.
The Ford Flex has often been recognized for its distinctive design and spacious interior. While specific awards vary by year, its unique styling has been a consistent point of positive commentary.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings for this generation typically fall in the average to above-average range for reliability, with specific components varying.
Certifications
Safety Certifications:
Continuously meets or exceeds government mandated safety certifications for the respective model years.