🏷️ Basic Information Identification Make: Ford Model: Flex Year: 2010 Codes Platform: D4 (Volvo XC90 based) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and Ford owners seeking detailed repair information. Competitive Analysis Advantage: Licensed OE data from RepairSurge offers superior accuracy and comprehensiveness compared to generic repair guides. Key Features Licensing: Officially licensed, derived from OE (Original Equipment) materials. Accessibility: Accessible on any device with an internet connection and web browser (PC, laptop, smartphone, tablet). Subscription Model: 1-year access included, with discounts for renewal. Convenience Delivery Method: Instant online access, eliminating the need for physical shipping and handling. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance for the 2010 Ford Flex. Page Count Approximate Pages: Not specified (software, access granted for 1 year) Manual Type Type: Service and Repair Manual Software Language Language: English Format Format: Online Software (Web Browser Accessible) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnosis, repair, and overhaul procedures for all engine variants. Engine Electrical: Ignition system, fuel injection, sensors, actuators, powertrain control modules (PCM). Transmission: Automatic transmission (6F50/6F55) diagnosis, repair, fluid service, and electronic controls. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, differentials, driveshafts, CV joints. Brakes: Front and rear brake system diagnosis, pad/rotor replacement, caliper repair, ABS, Traction Control, Electronic Stability Control (ESC). Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, alignment specifications. Steering: Power steering system diagnosis, rack and pinion, steering column, tie rods, alignment. Heating Ventilation Air Conditioning HVAC: AC system diagnosis, refrigerant handling, compressor, evaporator, heater core, climate control modules. Body And Frame: Body panel repair, doors, hinges, latches, interior trim, underbody components. Electrical System: Wiring diagrams, lighting, power windows, mirrors, seats, body control modules (BCM), fuses, relays. Diagnostic Trouble Codes DTCs: Detailed explanations and troubleshooting procedures for all common DTCs. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement. Repair Procedures: Step-by-step instructions for common and complex repairs across all vehicle systems. Troubleshooting: Systematic diagnostic trees and procedures for identifying and resolving issues. Component Replacement: Detailed guides for replacing specific components such as alternators, starters, fuel pumps, sensors. Specifications And Data: Torque specifications, fluid capacities, electrical schematics, diagnostic data. Technical Depth Depth: Factory-level detail, suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format Access Method: Web browser-based access via subscription. Print Quality Print Availability: Not designed for printing; online access is primary. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: Duratec 35 (3.5L V6) Displacement: 3.5 Liters (3500cc) Configuration: V6, 60-degree bank angle Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Bore X Stroke: 92.5 mm x 86.7 mm Compression Ratio: 10.3:1 Horsepower Hp: 262 hp @ 6250 rpm Torque Lb-Ft: 240 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Recommended Octane: 87 (R+M)/2 Cooling System Coolant Capacity: Approx. 10.2 quarts (9.7 Liters) - Varies by model configuration Lubrication System Oil Capacity: 6.5 quarts (6.2 Liters) with filter change Recommended Oil Viscosity: SAE 5W-20 Performance Engine Variations: Available with 3.5L V6 and later with 3.7L V6 and EcoBoost 3.5L V6 twin-turbo (though not for 2010 model year covered by this manual). 🔧 Transmission Standard Type: 6-speed automatic transmission Transmission Codes: 6F50 (FWD), 6F55 (AWD) Fluid Capacity: Approx. 10.9 quarts (10.3 Liters) - Fill level dependent on specific procedure Transmission Fluid Type: MERCON LV Automatic Transmission Fluid (ATF) Features Drive Modes: SelectShift™ Automatic Transmission with paddle shifters (on some trims). 📐 Dimensions Exterior Wheelbase: 117.9 inches (2995 mm) Length: 201.8 inches (5126 mm) Width: 78.2 inches (1986 mm) Height: 67.4 inches (1712 mm) Track Width Front: 65.3 inches (1659 mm) Track Width Rear: 65.4 inches (1661 mm) Weights Curb Weight FWD: Approx. 4,610 lbs (2091 kg) Curb Weight AWD: Approx. 4,750 lbs (2155 kg) Gross Vehicle Weight Rating Gvwr: Approx. 6,000 lbs (2722 kg) - Varies by configuration Cargo Cargo Volume Behind 3Rd Row: Approx. 20.0 cubic feet (566 Liters) Cargo Volume Behind 2Nd Row: Approx. 43.2 cubic feet (1223 Liters) Cargo Volume Behind 1St Row: Approx. 83.2 cubic feet (2356 Liters) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars IIHS Top Safety Pick: Yes (Good ratings in front, side, rear, and head restraint/seat tests) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Esc: Standard Electronic Stability Control (ESC) Passive Features Airbags Front: Dual-stage front airbags for driver and passenger Airbags Side: Front seat-mounted side airbags Airbags Curtain: Full-length side curtain airbags for all three rows Seatbelts: 3-point safety belts with pretensioners and load limiters 💡 Technology Features Infotainment System Name: Ford SYNC® (Optional) Features: Voice-activated phone and music control, Bluetooth connectivity, USB integration. Optional...
Factory-level detail, suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
Access Method:
Web browser-based access via subscription.
Print Quality
Print Availability:
Not designed for printing; online access is primary.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Duratec 35 (3.5L V6)
Displacement:
3.5 Liters (3500cc)
Configuration:
V6, 60-degree bank angle
Valvetrain:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Bore X Stroke:
92.5 mm x 86.7 mm
Compression Ratio:
10.3:1
Horsepower Hp:
262 hp @ 6250 rpm
Torque Lb-Ft:
240 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 (R+M)/2
Cooling System
Coolant Capacity:
Approx. 10.2 quarts (9.7 Liters) - Varies by model configuration
Lubrication System
Oil Capacity:
6.5 quarts (6.2 Liters) with filter change
Recommended Oil Viscosity:
SAE 5W-20
Performance
Engine Variations:
Available with 3.5L V6 and later with 3.7L V6 and EcoBoost 3.5L V6 twin-turbo (though not for 2010 model year covered by this manual).
🔧 Transmission
Standard
Type:
6-speed automatic transmission
Transmission Codes:
6F50 (FWD), 6F55 (AWD)
Fluid Capacity:
Approx. 10.9 quarts (10.3 Liters) - Fill level dependent on specific procedure
Transmission Fluid Type:
MERCON LV Automatic Transmission Fluid (ATF)
Features
Drive Modes:
SelectShift™ Automatic Transmission with paddle shifters (on some trims).
📐 Dimensions
Exterior
Wheelbase:
117.9 inches (2995 mm)
Length:
201.8 inches (5126 mm)
Width:
78.2 inches (1986 mm)
Height:
67.4 inches (1712 mm)
Track Width Front:
65.3 inches (1659 mm)
Track Width Rear:
65.4 inches (1661 mm)
Weights
Curb Weight FWD:
Approx. 4,610 lbs (2091 kg)
Curb Weight AWD:
Approx. 4,750 lbs (2155 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 6,000 lbs (2722 kg) - Varies by configuration
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20.0 cubic feet (566 Liters)
Cargo Volume Behind 2Nd Row:
Approx. 43.2 cubic feet (1223 Liters)
Cargo Volume Behind 1St Row:
Approx. 83.2 cubic feet (2356 Liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4 out of 5 stars
IIHS Top Safety Pick:
Yes (Good ratings in front, side, rear, and head restraint/seat tests)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Esc:
Standard Electronic Stability Control (ESC)
Passive Features
Airbags Front:
Dual-stage front airbags for driver and passenger
Airbags Side:
Front seat-mounted side airbags
Airbags Curtain:
Full-length side curtain airbags for all three rows
Seatbelts:
3-point safety belts with pretensioners and load limiters
💡 Technology Features
Infotainment
System Name:
Ford SYNC® (Optional)
Features:
Voice-activated phone and music control, Bluetooth connectivity, USB integration.
Optional Audio:
Sony® premium audio system (optional).
Driver Assistance
Rear Parking Sensors:
Optional rear parking sensors.
Rearview Camera:
Optional rearview camera.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend oil.
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or 12 months, whichever comes first.
Spark Plugs:
Replace every 100,000 miles (160,000 km) for 3.5L V6.
Transmission Fluid:
Inspect every 30,000 miles (48,000 km). Fluid change recommended based on driving conditions, typically around 60,000 to 100,000 miles (96,000 to 160,000 km).
Fluid Specifications
Engine Oil Spec:
Ford Specification WSS-M2C945-A or WSS-M2C946-A (SAE 5W-20)
Coolant Spec:
Ford Super Coolant VC-3D1 (Orange)
Brake Fluid Spec:
DOT 3 Motor Vehicle Brake Fluid
Known Issues
Engine Mounts:
Premature wear of engine mounts can lead to vibrations and clunking noises.
Transmission Solenoids:
Occasional issues with transmission solenoids or valve body leading to shifting problems.
Water Pump:
Early models could experience water pump leaks.
HVAC Blend Door Actuators:
Failure of HVAC blend door actuators can result in improper temperature control.
📚 Vehicle History
Brand Heritage
Ford Legacy:
Ford Motor Company, a global automotive manufacturer with over a century of innovation and production.
Model Evolution
Flex Introduction:
The Ford Flex was introduced for the 2009 model year as a 2008 North American International Auto Show concept vehicle. It replaced the Ford Freestar minivan and aimed to offer a unique blend of SUV, wagon, and minivan characteristics.
2010 Updates:
Minor updates for 2010 included the introduction of the optional EcoBoost engine (though not present in this manual's primary coverage), and revised option packages. The fundamental design and powertrain options remained consistent with the 2009 model.
The Ford Flex has been recognized by various publications for its family-friendly features and innovative design, often appearing on 'best family car' lists.