🏷️ Basic Information Identification Make: Ford Model: Freestar Year: 2004-2007 Generation Platform: Ford Freestar / Mercury Monterey (D4 platform) Codes Chassis Code: U90 👋 Introduction Market Position Segment: Full-size minivan Competitors: Chrysler Town & Country/Voyager/Grand Caravan, Honda Odyssey, Toyota Sienna, Chevrolet Uplander/Venture, Buick Terraza, Pontiac Montana. Key Features Body Styles: Long and Short Wheelbase (SWB/LWB) minivans. Seating Capacity: Available in 7-passenger and 8-passenger configurations. Interior Versatility: Stow 'n Go seating (optional on some trims) offered enhanced cargo and passenger flexibility. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Powertrain Control, Diagnostics, Maintenance, Troubleshooting, Repair Procedures, Wiring Diagrams, Specifications, Component Locations. Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual / Shop Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: 3.9L V6 (237ci) and 4.2L V6 (256ci) Vulcan engines. Engine assembly, disassembly, lubrication, cooling, fuel system, ignition system, emissions, starting, charging. Transmission Powertrain: 4-Speed Automatic Transaxle (4F50N). Transmission overhaul, diagnosis, repair, fluid specifications, torque converter. Drivetrain: Front Wheel Drive (FWD) system. Axles, CV joints, differential components, wheel bearings. Suspension: Independent front suspension (MacPherson struts), rear beam axle with coil springs. Springs, shock absorbers, control arms, ball joints, bushings, alignment procedures. Steering: Power-assisted rack and pinion steering. Steering column, steering gear, power steering pump, fluid specifications. Brakes: Front disc brakes, rear drum brakes (standard). ABS system, hydraulic lines, master cylinder, calipers, brake pads, rotors, drums, parking brake. Electrical System: Battery, charging system, starting system, lighting, instrument cluster, body control module (BCM), power distribution, infotainment system wiring. HVAC: Air conditioning, heating, ventilation. Components, refrigerant, diagnosis, repair, blower motor, evaporator, condenser. Body And Interior: Body panels, doors, hood, liftgate, interior trim, seating, glass, exterior moldings, structural components. Powertrain Control Modules: PCM (Powertrain Control Module) and TCM (Transmission Control Module) diagnostics, programming, and repair. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake service, tire rotations, belt inspections. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, using symptom-based charts and diagnostic trouble codes (DTCs). Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for all major vehicle systems. Diagnostics: OBD-II diagnostics, scan tool usage, live data interpretation, circuit testing, component testing. Wiring Diagrams: Comprehensive electrical wiring diagrams for all circuits, including component locations and connector views. Technical Depth Depth: Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls, advanced electrical diagnostics, and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Printable: Printable pages for workshop use. Print Quality Resolution: High-resolution images, diagrams, and text for clarity. Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 3.9L V6 (237ci) Vulcan Engine 1 Displacement: 3949 cc Engine 1 Bore X Stroke: 94.0 mm x 93.0 mm Engine 1 Compression Ratio: 9.0:1 Engine 1 Horsepower: 175 hp @ 4500 rpm (approx.) Engine 1 Torque: 220 lb-ft @ 3000 rpm (approx.) Optional Engine Engine 2 Type: 4.2L V6 (256ci) Vulcan Engine 2 Displacement: 4203 cc Engine 2 Bore X Stroke: 94.0 mm x 100.0 mm Engine 2 Compression Ratio: 9.0:1 Engine 2 Horsepower: 200 hp @ 4300 rpm (approx.) Engine 2 Torque: 270 lb-ft @ 3000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Management Ignition System: Distributorless Electronic Ignition (DIS) or Coil-on-Plug (COP) depending on specific engine and model year. 🔧 Transmission Standard Type: 4-Speed Automatic Transaxle (4F50N) Optional Type: N/A (4F50N was standard across all engines/trims) Features Drive Type: Front Wheel Drive (FWD) Transmission Fluid Type: Mercon V Transmission Control Control Module: Transmission Control Module (TCM) integrated with PCM or separate unit. 📐 Dimensions Exterior Wheelbase Swb: 118.8 inches (3018 mm) Wheelbase Lwb: 131.5 inches (3340 mm) Length Swb: 199.5 inches (5067 mm) Length Lwb: 212.2 inches (5390 mm) Width: 77.4 inches (1966 mm) Height: 68.5 inches (1740 mm) Cargo Cargo Volume Behind 3Rd Row Swb: 31.1 cu ft (approx.) Cargo Volume Behind 3Rd Row Lwb: 46.0 cu ft (approx.) Weights Curb Weight Est: 4,300 - 4,700 lbs (approx.) Gross Vehicle Weight Rating Gvwr Est: 5,600 - 6,200 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (2004 model year) NHTSA Front Impact Passenger: 4 Stars (2004 model year) NHTSA Side Impact Front Seat: 4 Stars (2004 model year) NHTSA Side Impact Rear Seat: 5 Stars (2004 model year) IIHS Frontal Offset: Good (2004 model year) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System Passive Features Airbags: Front airbags, available front side-impact airbags. Seatbelts: 3-point seatbelts with pretensioners for all seating positions. Child Safety: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio Systems: Available...