🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2006-2009 Market: US/Canada Codes Vehicle Platform: CD3 (Mazda GG/GY) 👋 Introduction Market Position Target Audience: Ford FUSION owners seeking to perform their own maintenance and repairs, as well as independent repair shops and professional technicians. Competitive Analysis Value Proposition: Offers the same comprehensive, official factory information used by dealership technicians, providing a cost-effective alternative to dealership service for repairs and diagnostics. Key Features Accuracy And Detail: Accurate, clear, and concise text with detailed illustrations, diagrams, and manufacturer specifications for safe and effective servicing. Completeness: Bumper-to-bumper coverage for all repair and maintenance needs. 📋 Manual Details Coverage Areas Geographic Coverage: North America (US/Canada) Page Count Estimated Pages: Extensive (exact count not specified, typical for factory service manuals covering multiple systems) Manual Type Type: Official Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Emission Control, Fuel Systems, Cooling Systems, Lubrication, Ignition, Starter, Charging System, Clutch, Manual Transmission, Automatic Transmission, Transfer Case (if applicable to specific trims), Propeller Shaft Chassis: Suspension & Axle, Brake, Steering Electrical Body: Electrical Wiring Manual, Restraint System, Body Electrical, Body, Air Conditioning Diagnostics Procedures: Includes detailed diagnostic flowcharts, symptom-based troubleshooting, and OBD-II diagnostic information for all engine and chassis systems. Procedures Included Diagnostic Procedures: Comprehensive diagnostics for all major systems, including troubleshooting guides, symptom-based troubleshooting, and diagnostic trouble codes (DTCs) Repair Procedures: Detailed step-by-step repair procedures for all mechanical, electrical, and body components, including disassembly, inspection, repair, and reassembly Maintenance Procedures: Routine maintenance tasks, fluid changes, filter replacements, inspections, and service intervals Wiring Diagrams: Comprehensive Electrical Wiring Manual with detailed schematics for all electrical circuits, including power distribution, grounds, and signal pathways. Technical Depth Depth: Factory-level diagnostic and repair information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic adjustments to complete component overhauls. Torque Specifications: Precise torque specifications for all fasteners, critical for proper assembly and component integrity. Special Tools: Lists and descriptions of specialized tools required for specific repair procedures, ensuring accuracy and efficiency. 📊 Manual Specifications File Format Compatibility: Win95/98/ME/XP/vista/7/8/8.1/10/Linux/MAC/IOS/Android Searchability: Searchable PDF text for quick information retrieval Print Quality Printability: Printable pages for workshop use Binding Type Type: N/A (Digital PDF format) Paper Type Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L Duratec (I4), 3.0L Vulcan (V6, later Duratec 30) Performance 2.3L Duratec Horsepower: Approximately 160 hp @ 6000 rpm 2.3L Duratec Torque: Approximately 150 lb-ft @ 4000 rpm 3.0L V6 Horsepower: Approximately 200-203 hp @ 6000-6400 rpm 3.0L V6 Torque: Approximately 200-207 lb-ft @ 4000-4500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Engine Mechanical Timing Drive: 4-Cyl: Timing Chain; V6: Timing Chain Bore X Stroke 2.3L: Approximately 87.7 mm x 94.0 mm Bore X Stroke 3.0L: Approximately 89.0 mm x 79.5 mm 🔧 Transmission Standard Manual Transmission: 5-speed MTX-75 (associated with 2.3L engine) Optional Automatic Transmission: 5-speed 5F30L automatic (associated with 2.3L engine), 6-speed 6F50 automatic (later models, particularly with 3.0L V6) Features Traction Control: Available Traction Control System (TCS) and Electronic Stability Control (ESC) Transmission Fluid Capacity 5F30L Capacity: Approximately 7.6 US quarts (dry fill) Transmission Fluid Capacity 6F50 Capacity: Approximately 9.3 US quarts (dry fill) 📐 Dimensions Exterior Length: Approximately 188.5 inches Width: Approximately 70.9 inches Height: Approximately 58.0 inches Wheelbase: Approximately 107.5 inches Weights Curb Weight 2.3L: Approximately 3,250 - 3,300 lbs Curb Weight 3.0L: Approximately 3,400 - 3,500 lbs 🛡️ Safety Features Ratings NHTSA Front Crash: 5-star (driver and passenger) NHTSA Side Crash: 4-star (front and rear passengers) IIHS Moderate Overlap Front: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front driver and passenger airbags, front side-impact airbags, available side curtain airbags 💡 Technology Features Infotainment Audio System: Available premium audio systems, including Ford SYNC with Bluetooth connectivity on later models within this range. Driver Assistance Cruise Control: Standard cruise control Connectivity Usb Aux: Available auxiliary audio input jack, and later models offered USB integration with SYNC. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 miles or 6 months, depending on driving conditions (refer to manual for specific recommendations). Tire Rotation: Every 7,500 - 10,000 miles Engine Air Filter: Typically every 20,000 - 30,000 miles or as needed based on inspection. Cabin Air Filter: Typically every 15,000 - 20,000 miles or annually. Fluid Specifications Engine Oil 2.3L Duratec: SAE 5W-20, API Certified (refer to owner's manual for specific capacities and certifications). Engine Oil 3.0L V6: SAE 5W-20, API Certified (refer to owner's manual for specific capacities and certifications). Automatic Transmission Fluid: MERCON V (refer to manual for specific capacities and type for 5F30L/6F50). Coolant: Ford Premium Engine Coolant (Green) or equivalent (50/50 mix of coolant and distilled water). Known Issues...