🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2006-2009 Codes Platform: CD3 (Mazda GG/GY) 👋 Introduction Market Position Target User: DIY enthusiasts and professional technicians Competitive Analysis Differentiation: Generic repair information vs. exact factory specifications for the specific model Key Features Content Format: Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications Usability: Digital format eliminates need for physical manuals, allows selective printing, and offers zoomable graphics Content Benefit: Empowers users to perform repairs themselves, saving time and money on labor 📋 Manual Details Coverage Areas Vehicle Scope: All models and all repairs A-Z Page Count Estimated Pages: Extensive (implied by comprehensive coverage) Manual Type Type: Service and Repair Manual Source Documentation: Factory service manual, equivalent to what dealership technicians use Language Language: English Format File Format: PDF Compatibility: Compatible with all versions of Windows and Mac OS Software Requirements: Adobe PDF Reader and WinZip (free online) 📖 Manual Coverage Systems Covered Powertrain: Engine (including control systems, mechanical, fuel, emissions, intake, exhaust, cooling, lubrication, ignition, starting, charging), Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle, Suspension Chassis: Tire & Wheel, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering Electrical: Electrical System, Multiplex/CAN Communication, Ignition Starting Charging, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Engine Immobilizer Body Interior: Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior Trim Climate Control: Air conditioning (A/C) system, heating, ventilation, and climate control operation Safety Restraint: Supplemental Restraint System (SRS), airbag system diagnostics and service, seat belt mechanisms Procedures Included Repair Processes: Step-by-step repair instructions, diagnosis, maintenance, servicing Diagnostics: Diagnostic trouble codes (DTCs) and troubleshooting procedures for all major systems Wiring Schematics: Comprehensive electrical wiring diagrams for all circuits, including multiplex/CAN communication Component Replacement: Specific procedures for replacing major components like engines, transmissions, suspension parts, and body panels Technical Depth Level Of Detail: Factory-level, highly detailed, specific to model and year Component Level: Detailed breakdown and reassembly procedures for all major components and sub-assemblies 📊 Manual Specifications File Format Accessibility: Printable pages, ability to enlarge images for detailed viewing Print Quality User Control: Print only required pages, scalable diagrams Binding Type Digital Format: Single PDF file for ease of use Paper Type Durability: N/A (Digital format ensures no wear and tear) ⚙️ Engine Specifications Primary Engine Engine Options Covered: 2.3L Duratec I4, 3.0L Duratec V6 (Specific engine codes like GZ or YF for 2.3L and SE for 3.0L would be detailed within) Performance Horsepower Range: Approx. 160-175 hp (2.3L) / 210-224 hp (3.0L) - exact specifications will be in the manual Torque Range: Approx. 150-165 lb-ft (2.3L) / 200-208 lb-ft (3.0L) - exact specifications will be in the manual Fuel System Type: Electronic Fuel Injection (EFI) Engine Management: Engine control module (ECM) calibration and diagnostics Maintenance Spark Plugs: Specific gap and type for 2.3L (e.g., Motorcraft PZH6F) and 3.0L (e.g., Motorcraft AGSF32FM) engines will be detailed 🔧 Transmission Standard Transmission Type Available: Manual and Automatic Transmissions Optional Automatic Transmission Details: 5-speed Automatic (e.g., AX4N or similar variants used by Ford) Features Manual Transmission Details: 5-speed Manual Transmission Drivetrain: Front-Wheel Drive (FWD) standard 📐 Dimensions Exterior Body Style: 4-door Sedan Wheelbase: Approx. 107.4 inches Interior Seating Capacity: 5 passengers Weights Curb Weight Range: Approx. 3,300 - 3,500 lbs (depending on engine and trim) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: 5-Star (for driver and passenger in certain model years/configurations) IIHS Top Safety Pick: Awarded in certain years for good performance in crash tests Active Features Braking System: 4-wheel Anti-lock Braking System (ABS) standard Traction Control: Traction Control System (TCS) available/standard on some models Stability Control: Electronic Stability Control (ESC) often available/standard Passive Features Airbags: Front airbags, side-impact airbags, available curtain airbags 💡 Technology Features Infotainment Audio System: Various Ford Shaker or premium audio systems with CD player, AM/FM, and optional SiriusXM satellite radio Navigation: Optional factory navigation system available Driver Assistance Cruise Control: Standard or available cruise control system Connectivity Bluetooth: Optional SYNC voice-activated communication and entertainment system available on later models 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (refer to specific engine oil type and driving conditions in manual) Tire Rotation Interval: Every 5,000-7,500 miles Fluid Specifications Engine Oil Type: SAE 5W-20 (API Certified, ILSAC GF-4 or higher, refer to manual for specific approval codes) Coolant Type: Motorcraft Premium Engine Coolant (Yellow) or equivalent meeting Ford specification WSS-M97B51-A1 Transmission Fluid Automatic: Mercon V or equivalent meeting Ford specification XT-5-QM (for 5-speed auto) Brake Fluid Type: DOT 3 (meeting FMVSS 116) Power Steering Fluid: Ford Motorcraft Power Steering Fluid (XT-980-QFS) or equivalent meeting Ford specification WSS-M2C204-A2 Known Issues Common Problems 2 3L: Occasional coil-on-plug failures, potential PCV valve issues leading to oil consumption Common Problems 3 0L V6: Timing chain tensioner issues (in earlier...